Adjustable-tilt housing with flattened dome shape, array antenna, and bracket mount

ABSTRACT

Radio devices for wireless transmission including an integrated adjustable mount allowing mounting to a pole or stand and adjustment of the angle of the device (e.g., the altitude). The device may include a compact array antenna having a high gain configured to operate in, for example, the 5.15 to 5.85 GHz band and/or the 2.40-2.48 GHz band. The antenna emitters may be arranged in a separate plane from a plane containing the antenna feed connecting the emitting elements and also from a ground plane. The antenna array may be contained within a protective weatherproof housing along with the radio control circuitry.

CROSS REFERENCE TO RELATED APPLICATIONS

This patent application is a continuation of U.S. patent applicationSer. No. 16/231,582, filed Dec. 23, 2018, titled “ADJUSTABLE-TILTHOUSING WITH FLATTENED DOME SHAPE, ARRAY ANTENNA, AND BRACKET MOUNT,”which is a continuation of U.S. patent application Ser. No. 15/351,218,filed Nov. 14, 2016, titled “ADJUSTABLE-TILT HOUSING WITH FLATTENED DOMESHAPE, ARRAY ANTENNA, AND BRACKET MOUNT,” now U.S. Pat. No. 10,170,828,which is a divisional of U.S. patent application Ser. No. 14/170,307,filed Jan. 31, 2014, titled “ADJUSTABLE-TILT HOUSING WITH FLATTENED DOMESHAPE, ARRAY ANTENNA, AND BRACKET MOUNT,” U.S. Patent Publication No.US-2014-0225802-A1, now U.S. Pat. No. 9,531,067, which claims priorityto: U.S. Provisional Patent Application No. 61/762,800, titled “HOUSINGAND MOUNT SYSTEM FOR BROADBAND WIRELESS RADIO/ANTENNA,” filed Feb. 8,2013; U.S. Provisional Patent Application No. 61/874,907 titled “RADIOSYSTEM FOR HIGH-SPEED WIRELESS COMMUNICATION”, filed Sep. 6, 2013; U.S.Provisional patent Application No. 61/888,428, titled “RADIO SYSTEM FORHIGH-SPEED WIRELESS COMMUNICATION,” filed Oct. 8, 2013; and U.S.Provisional Patent Application No. 61/920,416, titled “RADIO SYSTEM FORHIGH-SPEED WIRELESS COMMUNICATION,” filed Dec. 23, 2013, each of whichis herein incorporated by reference in its entirety.

INCORPORATION BY REFERENCE

All publications and patent applications mentioned in this specificationare herein incorporated by reference in their entirety to the sameextent as if each individual publication or patent application wasspecifically and individually indicated to be incorporated by reference.

FIELD

The apparatuses (devices and systems) and methods of making and usingthem described herein relate generally to wireless radio and antennadevices that are configured to form part of a broadband wireless systemfor use as part of a system for accessing the internet, even inrelatively remote regions. The wireless transmission stations describedherein may be configured for indoor, outdoor, or indoor and outdoor use.

BACKGROUND

Bundled media services (e.g., combination packages of television,telephone, and broadband internet services) have been successfullyoffered to households with wired connections to service providernetworks. Households in areas without such wired connections (e.g.,customer in regions that cannot be reached via conventionalcommunication media, such as optical cables, copper cables, and/or otherfixed wire-based technologies) may rely on fixed wireless services forsome of these services (e.g., broadband access). Fixed wireless servicescan be made more attractive to customers by effectively leverageexisting customer premises equipment (CPE).

In particular, there is a growing need to develop systems to deliverbroadband to remote and under-served regions, for which traditionalbroadband (e.g., wired or cabled delivery) is not available or possible.To date, delivering high performance networking in underserved andunderpenetrated regions has been challenging because of the lack ofdurable and powerful systems, including antenna-based systems, capableof operating with sufficient flexibility to provide point-to-point aswell as point-to-multipoint communication between client stations (e.g.,home or business locations) and an internet service provider, includingwireless internet service providers.

To keep cost the costs of such devices down, so that they may beprovided to even underserved communities at a reasonable price, suchantenna must be both reliable and also easy to manufacture, and easy touse. In addition, these antennas must have a sufficiently largebandwidth in an appropriate band. Further, the devices must be compact,yet have minimal line radiation and other sources of noise.

Ideally, such systems would include user-friendly devices includingamplifying, broadband radios/antenna that are robust (including for usein outdoor regions), and easy to install and use. Described herein aredevices and systems that may address the issue raised above.

SUMMARY OF THE DISCLOSURE

The present invention relates generally to wireless transmissionstations, including wireless broadband radio devices. These apparatuses,including devices and systems, may be wireless broadband access devicesthat are configurable as a point-to-point or point-to-multipointstations.

These apparatuses may include an array antenna and control circuitryconfigured to control transmission and receipt of broadband informationto and from an antenna. In general, an array antenna, which may also bereferred to as a patch array antenna or patch antenna, may be formed ofa plurality of antenna radiating elements each having a radiatingsurface. The antenna arrays described herein may also be configuredand/or referred to as planar antennas or planar array antennas.

The control circuitry of the wireless transmission stations may beadapted to operate with an array antenna using a layered printed circuitboard that minimizes impedance mismatch. The wireless transmissionstations may also include a housing having a mount (e.g., bracket mount)for adjustably connecting the apparatus to a bracket that can beconnected to a pole, wall, stand or any other surface. The housing maybe adapted to allow the apparatus to be aimed, e.g., towards anotherwireless broadband access apparatus, and the housing may also be adaptedso that once positioned, it may be locked into place. In some variationslocking the device in position may irreversibly deform a component tohelp retain the positioning. The housing may include one or more antennaalignment features, including an integrated spirit (or bubble) levelthat is part of the outer housing and may be visible by the personadjusting or positioning the apparatus.

The housing may also permit the display of one or more indicators (e.g.,indicating lights, LEDs, etc.) from within the housing to be visibleoutside of the housing; this may permit the device to be operatedwithout compromising the housing enclosure (e.g., seal). For example,the housing may include a transparent or opaque region that permitstransmission of a visible indicator (e.g., light) through the housing.

It should be understood that any of the features or elements describedherein may be used alone or in conjunction with any of the otherfeatures described herein, except where noted otherwise. Although thedescription below be divided up into sections (e.g., describing thepatch antenna, housing, housing mount, etc.), it should be understoodthat this is for convenience, and features described in one section maybe used with the apparatuses and methods described in other sections. Anapparatus may include some or all of these features.

For example, described herein are wireless transmission stations thatmay be configured as amplifying radio and antenna devices for providingwireless broadband access and data transmission configured for indoorand/or outdoor use as a point-to-point or point-to-multipoint station.These devices may include a housing with an integrated tiltable ortilt-selectable bracket or mount (or integrated connector to a bracketor mount), an array antenna having a plurality (e.g., 2, 4, 9, etc.) ofpatch antennas (antenna radiating elements) arranged within the housing.In any of the apparatuses described herein, the array antenna may have atiered construction, having multiple (e.g., discrete) layers. The tieredconstruction may separate the patch antennas, each comprising an antennaradiating element (also referred to as a patch radiating element orsimply radiating element) into a separate plane or planes from theantenna feed line (e.g., an antenna feed plate that feed multipleradiating elements, and/or a plurality of feed lines that each feed oneor more radiating element), and a separate plane than the ground plate.Although in general the array antennas described herein may includeantenna radiating elements each having a radiating surface, where theradiating elements are in the same plane, in any of the variationsdescribed herein some or all of the antenna radiating elements may bepositioned in different planes. In general, the tiered configurationdescribed herein is an arrangement that may allow the array to be moreclosely packed in the xy dimension (e.g., the radiating elements may becloser to each other than the one-half wavelength of the wavelength ofradiation of the patch array). Further, any of the patch/array antennasdescribed herein may have patch radiating elements with radiatingsurfaces that are slightly differently-sized, preventing reflectedin-phase energy from interfering with the operation. In addition toarranging the radiating elements, feed and ground in different planes(along the z axis), the use of radiating surfaces having different sizesis another difference from conventional array (patch) antennas, whichtypically have an array of radiating elements that are all the samesizes. Any of the apparatuses (device and systems) described herein mayalso be used with array antennas having radiating elements that are thesame (or approximately the same) sizes. The location of any connectionto the radiating elements may be off-center relative to the center ofthe radiating surface. The connection to the antenna feed between eachradiating surface and the antenna feed may be made at an edge of theradiating element, or it may be made at a location more centrally(though not in the center) of each antenna feed. The attachment betweenthe antenna feed and the radiating element may be chosen so that theradiating elements may be closely arranged.

In general, any of the antennas described herein may be used fortransmission and/or receiving broadband data. Thus, any of the radiatingelements, including radiating surfaces may be used both to transmit andto receive broadband data. In general, unless the context indicatesotherwise, a “transmitter” or a “receiver” may be referred to as eithera transmitter or receiver, or as a transceiver.

The apparatuses described herein may generally be weather and/or waterresistant/proof, and may include one or more controllers for controllingtransmission/reception from the antenna of wireless, broadband data. Thecontroller may be configured to permit sending and receiving of wirelessbroadband signals. The controller may be hardware (e.g., circuitry),software, and/or firmware (including reprogrammable/reconfigurablecircuitry). For example, the controller may support one or more of thebroadband transmission protocols commonly used in the industry, such asa time division multiple access (TDMA) protocol, or Carrier SenseMultiple Access (CSMA) protocol, frequency division multiple access(FDMA), Code Division Multiple Access (CDMA), etc. These devices may beconfigured to be positioned outside to transmit over intermediate (e.g.,<1, 3-5, 5-10, etc. kilometers) or long (e.g., tens to hundreds ofkilometers) ranges as part of a system for wireless broadbandtransmission. In some variations, these devices may be advantageouslyconfigured to be powered by power over Ethernet (PoE) power supplies.

As described in detail below, in some variations, these devices areconfigured to be used indoors, outdoors, or outdoors and indoors, andmay be adapted for sustained outdoor use. For example, the devices maybe weatherproof, weather resistant, water proof, water resistant, etc.In some variations, these devices are configured for indoor use, andtherefor may be adapted so that they do not include weather or waterresistance/proofing features.

The array antenna apparatuses described herein may be referred to asstacked array antennas, or compact array antennas, because they may bearranged with tightly packed emitter surfaces above one or more feedsurfaces. Any of these antennas may be used for high-speed wirelesscommunication, including array antennas for wireless transmission havingan array of emitters/receivers that are compactly arranged above anantenna feed and ground plate. These high gain devices may be configuredto operate in any appropriate band, such as the 5.15 to 5.85 GHz bandand/or the 2.40-2.48 GHz band. The antenna emitters are arranged in aseparate plane (or planes) above an antenna feed connecting the emittingelements to the radio circuitry. The antenna feed is positioned betweenthe emitters and a ground plane. The antenna array may be configured tooperate with both horizontal and vertical polarization. The apparatusesmay be configured for low impedance mismatch and may have a high gainrelative to a very small and compact overall shape.

In general, the patch antennas included as part of these devices may bereferred to as tiered, e.g., having three or more adjacent planes inwhich the patch radiating elements are above or in a first plane that isadjacent (and above) a second plane including the antenna feed (orfeeds), which is also adjacent to (and above) a third plane comprisingthe ground plate/plane. The numbers used to refer to the planes (e.g.first plane, second plane, third plane) may be different; in general thepatch radiating elements are arranged in the plane (or planes) furthestfrom the ground plane, with the antenna feeds arranged in theintermediate plane.

The patch antenna may also be characterized as having multiple radiatingelements (antenna/patch radiators); some or all of the radiatingsurfaces corresponding to these antenna radiating elements may bedifferent shapes and/or sizes. For example, the total surface areas ofthe radiating surface of the antenna (e.g., “patch”) radiating elements,as well as the dimensions of the antenna feeds, may be slightlydifferent from each other (and may vary from an average or mean size).For example, the total surface area of the all (or a sub-set) of thepatch radiating elements may differ from the other patch radiatingelements by between about 0.01% and about 20.00% (e.g., 0.1% to 20%,0.1% to 15%, 0.1% to 10%, 0.1% to 5%, 1% to 5%, etc.) of the averagesurface area. Thus, for generally rectangular (including square) patchradiating elements, the width and/or length of each patch radiatingelement may be slightly different from each other and/or from the widthand/or length of other patch radiating elements in the array. In somevariations the width and/or length (the two dimensions in the plane ofthe emitting surfaces) may vary as a percentage of the one-halfwavelength of radiation of the patch antenna. For example, the widthand/or length may independently vary by less than about 20% (e.g., 15%,10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%) of the one-half wavelength ofradiation of the patch antenna. The wavelength of radiation may itselfbe a range, and thus the surface area dimensions of each or a subset(e.g., 25%, 50%, 75%, 100%) of the patch radiating elements may fallwithin a range of values. Variations in the sizes of the antennaemitting elements (as well as in the shapes/sizes of the antenna feeds)may prevent summation of in-phase reflected energy that could otherwiseresult in a degradation of performance of the apparatus. However, someof the antenna variations described herein include antenna radiatingelements that are approximately the same size and shape.

In some variations the radiating surfaces in the plurality of antennaradiating elements have a number of different surface areas. Forexample, the radiating surfaces may have different shapes and/or surfaceareas, around a particular value; e.g., the diameter of each of theradiating surfaces may vary relative to each other, but each one mayhave a diameter that is less than about 20.0% of the value of theone-half wavelength of radiation of the patch antenna. In somevariations, the plurality of patch radiating elements have a pluralityof radiating surfaces of different surface areas that vary from eachother by between about 0.1% and 20.0%, between about 0.1% and 10.0%,between about 0.1% and 5.0%, etc.

In general, the dimensions and shape of the antenna feeds may benon-uniform. For example, the trace forming the antenna feed is notlimited to straight and/or parallel lines. In some variations, all orsome of the antenna feeds have width that varies along the length,(where length and width are dimensions in the plane of the antennafeed). Each antenna feed may have a different surface area in the thirdplane. Alternately, different antenna feeds may have very differentshapes, including regions that are wider or narrower along the length;the variation may be continuous (e.g., curved or angled sides of thetrace) or they may be continuous (steps). In some variations, eachantenna feed may have a length and a width extending in the third plane,and wherein for at least half of the antenna feeds, the width variesalong the length. An antenna feed line, which may also be referred toherein as a feed line, connector feed line, antenna feed, and/ormicrostrip line may refer to the conductive connector between radiatingelements, including lines over an image plane of the antenna.

For example, described herein are patch array antennas comprising: aground plate in a first plane; a plurality of antenna radiating elementsabove the first plane wherein the antenna radiating elements each have aradiating surface and these radiating surfaces extend above the firstplane (and wherein the antenna radiating elements may extend in the sameplane or in different planes); an antenna feed in a third plane betweenthe first plane and the radiating surfaces; and a plurality of feedlines extending from the third plane, wherein each feed line connects anantenna radiating element to the antenna feed. As mentioned, any ofthese patch antennas may be configured for use as part of a radio andantenna device for providing wireless broadband access configured foruse as a point-to-point or point-to-multipoint station.

The antenna feed may comprises a plurality of antenna feed regions inthe third plane. The antenna feed may be a single plate (antenna feedplate). In some variations the antenna feed plate is divided up intodifferent regions, e.g., different feed regions. The antenna feed platemay be cut to provide multiple paths along the length of the plate,where different regions form different paths. The antenna feed maygenerally include two connections, a vertical polarization connectionand a horizontal polarization connection.

If the antenna feed is divided up into antenna feed regions, theseregions may be different shapes and sizes. For example, an antenna feedmay include a plurality of antenna feed regions that each have a lengthand a width extending in the third plane, and wherein for at least someof the antenna feeds, the width varies along the length. The antennafeed may comprises a plurality of antenna feed regions that each have alength and a width extending in the third plane, and wherein for atleast half of the antenna feeds, the width varies along the length.

As mentioned, in general the antenna feed may include a verticalpolarization feed connection connected to a first radio connectionpoint, and a horizontal polarization feed connection connected to asecond radio connection point.

Each of the antenna radiating elements is connected to the antenna feedby a feed line that extends from the plane of the antenna feed to theplane(s) of the antenna radiating elements. In some variations, theplurality of feed lines comprises a plurality of slant feed lines,wherein each slant feed line connects one side of an antenna radiatingelement to the antenna feed. The slant feed lines may extend at an anglein the z-axis between the antenna feed and the antenna radiatingelement. In some variations the feed lines extend perpendicular orsubstantially perpendicularly (+/−a few degrees of perpendicularrelative to the third plane) from the antenna feed to the radiatingelement.

For example, the plurality of feed lines in an apparatus may a pluralityof slant feed lines wherein each slant feed line connects to the edge ofone antenna radiating element from the plurality of antenna radiatingelements to the antenna feed, and/or a plurality of cylindrical feedlines wherein each cylindrical feed line connects one antenna radiatingelement from the plurality of antenna radiating elements to the antennafeed at a position that is off-center relative to the radiating surfaceof the antenna radiating element.

In general, the antenna feed may be formed of a single sheet of metal(e.g., conductive metal). The feed lines may be formed of the samematerial (e.g., metal). In some variations the feed lines are fused tothe antenna feed(s) or are integrally formed with the antenna feed(s).In some variations, the plurality of antenna radiating elements, antennafeed, and plurality of feed lines are each or are all formed of a singlesheet of metal. For example, the antenna radiating elements, antennafeed(s), and plurality of slant feed lines are all formed of a singlesheet of tin plated steel, brass, or copper.

Although the radiating surfaces may typically extend in a single plane(e.g., the second plane) above, and typically parallel with, the firstand third planes, in some variations the radiating surfaces of eachantenna radiating element of the plurality of antenna radiating elementsextend in multiple planes above the first plane. Each of these planes(e.g., the first plane, second plane and third plane) are distinct andmay be separated from each other by a discrete amount, such as betweenabout 2 and about 20 mm. For example, the first plane may be separatedfrom the third plane by between about 1 and about 10 mm, and wherein thesecond plane is separate from the third plane by between about 1 andabout 10 mm.

The surface area (e.g., size and surface dimensions) of the radiatingelements may be uniform or the same for all of the antenna radiatingelements; in some variations a surface area of the radiating surface ofat least some of the antenna radiating elements in the plurality ofantenna radiating elements may vary relative to each other by withinabout 20.0% of an average surface area of the radiating surfaces in theplurality of antenna radiating elements. For example, at least some ofthe antenna radiating elements in the plurality of antenna radiatingelements may have different shapes and surface areas. In some example,the surface area of the radiating surface of at least some of theantenna radiating elements in the plurality of antenna radiatingelements may vary relative to each other by between about 0.1% and 20.0%of an average surface area of the radiating surfaces in the plurality ofantenna radiating elements. In some variations, the radiating surfacesof the plurality of antenna radiating elements have different surfaceareas that vary from each other by between about 0.1% and 10.0% of anaverage surface area of the radiating surfaces in the plurality ofantenna radiating elements. The plurality of antenna radiating elementsmay have a plurality of radiating surfaces of different surface areasthat vary from each other by between about 0.1% and 5.0%.

Any appropriate number of antenna radiating elements may be used,including in particular n by m arrays of antenna radiating elements. Forexample, the plurality of antenna radiating elements may include fourantenna radiating elements (e.g., a 2×2 array). The plurality of antennaradiating elements consists of nine antenna radiating elements (e.g., a3×3 array).

In general, the antenna gain for the array antenna described herein maybe between about 15 and about 20 dB. The bandwidth of any of theseantenna may be between about 5.15 to 5.85 GHz (e.g., “a 5 GHz antenna”);alternatively or additionally, the bandwidth of the antenna may bebetween about 2.40 to 2.48 GHz (e.g., “a 2 GHz antenna”).

For example, a patch array antenna may include: a ground plate in afirst plane; a plurality of antenna radiating elements extending in orabove a second plane, wherein the second plane is above the first plane,and further wherein each antenna radiating element has a radiatingsurface extending parallel to the second plane; an antenna feed in athird plane between the first and second planes, the antenna feedcomprising a vertical polarization feed connection connected to a firstradio connection point and a horizontal polarization feed connectionconnected to a second radio connection point; and a plurality of feedlines, wherein each feed line connects an antenna radiating element fromthe plurality of antenna radiating elements to the antenna feed. Suchpatch array antennas may be configured as discussed and describedherein. For example, a patch array antenna may include radiatingsurfaces that extend in the second plane.

The antenna feed may comprises a plurality of antenna feeds in the thirdplane (e.g., antenna feed regions). The plurality of feed lines may beselected from the group consisting of: a plurality of slant feed lineswherein each slant feed line connects to the edge of one antennaradiating element from the plurality of antenna radiating elements tothe antenna feed, and a plurality of cylindrical feed lines wherein eachcylindrical feed line connects one antenna radiating element from theplurality of antenna radiating elements to the microstrip feed at aposition that is off-center relative to the radiating surface of theantenna radiating element.

In any of the variations described, adjacent antenna radiating elementsare separated from each other by less than one-half of a wavelength ofradiation of the patch array antenna.

A patch array antenna may include: a ground plate in a first plane; aplurality of antenna radiating elements each comprising a radiatingsurface, wherein the radiating surfaces extend in a second plane abovethe first plane; an antenna feed in a third plane between the first andsecond planes, the antenna feed comprising a vertical polarization feedconnection connected to a first radio connection point and a horizontalpolarization feed connection connected to a second radio connectionpoint; and a plurality of feed lines extending from the third plane tothe radiating surfaces, wherein the plurality of feed line are selectedfrom the group consisting of: a plurality of slant feed lines whereineach slant feed line connects the edge of one antenna radiating elementto the antenna feed, and a plurality of cylindrical feed lines whereineach cylindrical feed line connects one antenna radiating element to themicrostrip feed at a position that is off-center relative to theradiating surface of the antenna radiating element

As mentioned, the ground plate may not comprise a dielectric material.For example, the ground plate may comprise a metal (e.g., conductivemetal) including stainless steel. In some variations the ground platemay be formed by stamping, and each of the patch radiating elements maybe DC grounded (for lightening/EMI protection) by connection to theground plane/plate. The connection may be made by soldering or the like,or by other securement, such as screwing. This connection may alsosecurely hold the components of the patch antenna together.

As discussed above, in some variations the feed lines are configured asslant feed lines. In generally slant feed lines connect the patchradiating elements to the antenna feeds. The slant feed lines extendfrom an edge of each patch radiating element to an edge of an antennafeed. The slant feed lines may be referred to as slant feed linesbecause they extend between the adjacent planes of the antenna feedlines and the patch radiating elements at an angle (typically <90°, suchas 30°, 45°, 60°, etc.) relative to these adjacent planes. In somevariations, although the distance between adjacent patch radiatingelements in the plane that they are located in (e.g., the “first” or“outer” plane), may be less than one-half of the wavelength of radiationof the patch antenna, the actual length between adjacent radiatingelements is still in phase (e.g., a distance of approximately one-halfthe wavelength of radiation, one wavelength of radiation, etc.). This isbecause the actual distance must travel from the plane of the patchradiating elements to the plane of the antenna feed and back. Forexample, each patch radiating element may be connected to an adjacentpatch radiating element such that a first radiating element is connectedto a second radiating element by a first slant feed line, an antennafeed, and second slant feed line, to form a set of patch radiatingelements, such that the distance between a midpoint of the firstradiating element and a midpoint of the second radiating element isapproximately one wavelength of radiation of the patch antenna whenmeasured as the shortest distance between the midpoint on a surface ofthe first patch radiating element, down a surface of the first slantfeed line, along a surface of the antenna feed, up the surface of thesecond slant feed line, and back along the surface of the second patchradiating element.

The antenna feed may include both a vertical polarization input and ahorizontal polarization input. In some variations a subset of antennafeed lines may be configured as a vertical polarization feed networkconnected to a radio connection point, and the remaining antenna feedlines may be configured as a horizontal polarization feed connected to aradio connection point.

The various elements (planes) of the apparatus may be connected togetherso that the antenna is robustly secured together. For example, in somevariations each patch radiating element is connected to the ground platethrough a screw; the screw may be electrically isolated from the groundplate (e.g., by an insulated washer/spacer). The antenna feed may beconnected directly to the radiating elements and/or the radio circuitry(e.g., radio connection point(s)), and may also be connected to theground plate via an insulated connection (e.g., screw, post, etc.).

In some variations of a patch antenna, the plurality of patch radiatingelements, antenna feed(s) and plurality of slant feed lines are allformed of a single sheet of appropriately conductive material, such ametals (including alloys). For example, the plurality of patch radiatingelements, plurality of antenna feeds and plurality of slant feed linesmay all be formed of a single sheet material such as tin plated steel,brass, or copper (or any other appropriate conductive materials,including non-metals). For example, the radiating elements and feedlines may be stamped from the material.

As mentioned, the antenna feeds, ground plate, and patch radiatingelements may be separated from each other by a separation that providesan appropriate bandwidth for the antenna. For example, the first plane(the plane of the ground plate) and the second plane (the plane of thepatch radiating element) may be separated by between about 2 and about20 mm. Similarly, the ground plane may be separated from the antennafeed plane by between about 1 and about 10 mm, and the patch radiatingelement plane may be separate from the antenna feed plane by betweenabout 1 and about 10 mm. These planes are generally adjacent to eachother, and may, in some variations, be parallel to each other or atleast non-intersecting over the dimensions of the antenna array.

In some examples, a patch array antenna comprises: a ground plate in afirst plane; a plurality of patch radiating elements in a second planeabove the first plane wherein each patch radiating element has aradiating surface extending in the second plane, further whereinadjacent patch radiating elements are separated from each other by lessthan one-half of a wavelength of radiation of the patch antenna; aplurality of antenna feeds in a third plane between the first and secondplanes; and a plurality of slant feed lines, wherein each slant feedline connects one side of a patch radiating element to an antenna feed.

In other examples, a patch array antenna comprises: a ground plate in afirst plane; a plurality of patch radiating elements in a second planeabove the first plane, wherein each patch radiating element has aradiating surface extending in the second plane and further wherein theplurality of patch radiating elements have a plurality of radiatingsurfaces of different surface areas that vary from each other by betweenabout 0.1% and 20.0%; a plurality of antenna feeds in a third planebetween the first and second planes, wherein each antenna feed has alength and a width extending in the third plane, and wherein for atleast half of the antenna feeds, the width varies along the length,further wherein each antenna feed has a different surface area in thethird plane; and a plurality of slant feed lines, wherein each slantfeed line connects one side of a patch radiating element to an antennafeed.

In another specific example, a patch array antenna comprises: a groundplate in a first plane, wherein the ground plate does not comprise adielectric; a plurality of patch radiating elements in a second planeabove the first plane, wherein each patch radiating element has aradiating surface extending in the second plane and further wherein theplurality of patch radiating elements have a plurality of radiatingsurfaces of different surface areas that vary from each other by betweenabout 0.1% and 20.0%; a plurality of antenna feeds in a third planebetween the first and second planes, wherein each antenna feed has alength and a width extending in the third plane, and wherein for atleast half of the antenna feeds, the width varies along the length,further wherein each antenna feed has a different surface area in thethird plane; and a plurality of slant feed lines, wherein each slantfeed line connects one side of a patch radiating element to an antennafeed; wherein each patch radiating element is connected to an adjacentpatch radiating element such that a first radiating element is connectedto a second radiating element by a first slant feed line, an antennafeed, and second slant feed line, to form a set of patch radiatingelements, such that the distance between a midpoint of the firstradiating element and a midpoint of the second radiating element isapproximately one wavelength of radiation of the patch antenna whenmeasured as the shortest distance between the midpoint on a surface ofthe first patch radiating element, down a surface of the first slantfeed line, along a surface of the antenna feed, up the surface of thesecond slant feed line, and back along the surface of the second patchradiating element; wherein a subset of the antenna feeds are configuredas a vertical polarization feed network connected to a radio connectionpoint, and the remaining antenna feeds are configured as a horizontalpolarization feed connected to a radio connection point; wherein eachpatch radiating element is connected to the ground plate through agrounding attachment.

Also described herein are methods of transmitting and receiving wirelessbroadband data using any of the apparatuses described herein. Thus,described herein are transmission and reception of high-speed wirelesscommunications using a stacked array antenna, including methods oftransmitting and receiving wireless signals using a compact antennahaving an array of compactly arranged emitters/receivers. Wirelesssignals are transmitted from an antenna feed to the plurality ofemitters/receivers in any appropriate band, such as the 5.15 to 5.85 GHzband and/or the 2.40-2.48 GHz band. The feed is connected to a radioconnection point and from there may connect to the plurality ofemitters/receivers arranged in a plane (or planes) above an antenna feedconnecting the emitting elements to the radio connection point. Theantenna feed is positioned between the emitters and a ground plane.Signals (e.g., horizontally and vertically polarized signals) may beemitted from the plurality of antenna radiating surfaces. Methods ofmanufacturing compact array antennas are also described.

For example, a method of transmitting wireless broadband data mayinclude: transmitting broadband data from a feed connection to anantenna feed, wherein the feed connection is connected to a radioconnection point; transmitting the broadband data from the antenna feedalong a plurality of feed lines to a plurality of antenna radiatingelements, wherein the antenna radiating elements are positioned in orabove a second plane that is above a ground plate that extends in afirst plane, further wherein the antenna feed extends in a third planebetween the first plane and the antenna radiating elements, and whereinthe plurality of feed lines extend from the third plane and connect tothe antenna radiating elements; and emitting the broadband data from aplurality of antenna radiating surfaces, wherein each of the pluralityof antenna radiating elements includes one of the plurality of antennaradiating surfaces.

In general, transmitting broadband data may comprise transmittingvertically polarized broadband data and/or transmitting horizontallypolarized broadband data. For example, the method may includetransmitting horizontally polarized broadband data from a horizontalpolarization feed connection that is connected to a second radioconnection point to the antenna feed. The method may includetransmitting the horizontally polarized broadband data from the antennafeed to a plurality of horizontal polarization feed lines, wherein thehorizontal polarization feed lines extend from the third plane andconnect to the antenna radiating elements. The method may also includereceiving broadband data on the antenna radiating surfaces andtransmitting the broadband data to the antenna feed and from the antennafeed to the radio connection point via the feed connection.

In any of the methods described herein, the geometry of antenna may beas described above. For example, the antenna feed may comprise aplurality of antenna feed regions in the third plane. The plurality offeed lines may comprise a plurality of slant feed lines, wherein eachslant feed line connects one side of an antenna radiating element to theantenna feed. The radiating surfaces may extend in the second plane. Thefirst plane and the second plane may be separated by between about 2 andabout 20 mm. The first plane may be separated from the third plane bybetween about 1 and about 10 mm, and wherein the second plane isseparate from the third plane by between about 1 and about 10 mm Asurface area of the radiating surface of at least some of the antennaradiating elements may vary relative to each other by within about 20.0%of an average surface area of the radiating surfaces in the plurality ofantenna radiating elements. At least some of the antenna radiatingelements may have different shapes and surface areas. A surface area ofthe radiating surface of at least some of the antenna radiating elementsmay vary relative to each other by between about 0.1% and 20.0% of anaverage surface area of the radiating surfaces in the plurality ofantenna radiating elements. The radiating surfaces of the plurality ofantenna radiating elements may have different surface areas that varyfrom each other by between about 0.1% and 10.0% of an average surfacearea of the radiating surfaces in the plurality of antenna radiatingelements. The antenna feed may comprise a plurality of antenna feedregions that each have a length and a width extending in the thirdplane, and wherein for at least some of the antenna feeds, the widthvaries along the length. The antenna feed may comprise a plurality ofantenna feed regions that each have a length and a width extending inthe third plane, and wherein for at least half of the antenna feeds, thewidth varies along the length. The plurality of feed lines may beselected from the group consisting of: a plurality of slant feed lineswherein each slant feed line connects to the edge of one antennaradiating element from the plurality of antenna radiating elements tothe antenna feed, and a plurality of cylindrical feed lines wherein eachcylindrical feed line connects one antenna radiating element from theplurality of antenna radiating elements to the antenna feed at aposition that is off-center relative to the radiating surface of theantenna radiating element. The antenna feed may be formed of a singlesheet of metal. The plurality of antenna radiating elements, antennafeed, and plurality of feed lines may be formed of a single sheet ofmetal. The plurality of antenna radiating elements, antenna feed, andplurality of feed lines may all formed of a single sheet of tin platedsteel, brass, or copper. The plurality of antenna radiating elements mayconsist of four antenna radiating elements. The plurality of antennaradiating elements may consist of nine antenna radiating elements.

The gain of the transmitted broadband data may be between about 15 andabout 20 dB. The bandwidth of the transmitted and received broadbanddata may be between about 5.15 to 5.85 GHz. The bandwidth of thetransmitted and received broadband data may be between about 2.40 to2.48 GHz.

In some variations, the method of transmitting and receiving wirelessbroadband data may include: transmitting vertically polarized broadbanddata from a vertical polarization feed connection to an antenna feed,wherein the vertical polarization feed connection is connected to afirst radio connection point; transmitting horizontally polarizedbroadband data from a horizontal polarization feed connection to theantenna feed, wherein the horizontal polarization feed connection isconnected to a second radio connection point; transmitting thevertically polarized broadband data from the antenna feed along aplurality of vertical polarization feed lines to a plurality of antennaradiating elements; transmitting the horizontally polarized broadbanddata from the antenna feed along a plurality of horizontal polarizationfeed lines to a plurality of antenna radiating elements; wherein theantenna radiating elements are positioned in or above a second planethat is above a ground plate that extends in a first plane, furtherwherein the antenna feed extends in a third plane between the firstplane and the antenna radiating elements, and wherein the plurality offeed lines extend from the third plane and connect to the antennaradiating elements; and emitting the horizontally and verticallypolarized broadband data from a plurality of antenna radiating surfaces,wherein each of the plurality of antenna radiating elements includes oneof the plurality of antenna radiating surfaces. The method may alsoinclude receiving broadband data on the antenna radiating surfaces andtransmitting the broadband data to the antenna feed. The method may alsoinclude receiving broadband data on the antenna radiating surfaces andtransmitting the broadband data to the antenna feed and from the antennafeed to the first radio connection point via the vertical polarizationfeed connection. The method may also include receiving broadband data onthe antenna radiating surfaces and transmitting the broadband data tothe antenna feed and from the antenna feed to the second radioconnection point via the horizontal polarization feed connection.

In general, methods of making and/or manufacturing patch antenna arrays(alone or as part of an apparatus including a housing) are alsodescribed herein. For example, described herein are methods ofmanufacturing a patch array antenna, the method comprising: forming aplurality of patch radiating elements, a plurality of antenna feeds, anda plurality of slant feed lines from a single sheet of metal, so thatthe plurality of patch radiating elements are arranged in a first planeand the plurality of antenna feeds are arranged in a second planeadjacent to the first plane, and each patch radiating element isconnected one or more of the antenna feeds by one or more of the slantfeed lines; and connecting the patch radiating elements to a groundplate, wherein the ground plate is in a third plane that is adjacent tothe second plane.

As mentioned above, in some variations, the single sheet of metalcomprises a single sheet of tin plated steel, brass, or copper.

The step of connecting the patch radiating elements to the ground platemay include connecting the patch radiating elements to a non-dielectricground plate. For example, the two may be connected by soldering,screwing, etc.

The step of forming may comprise stamping the plurality of patchradiating elements, the plurality of antenna feeds, and the plurality ofslant feed lines from a single sheet of metal. In some variations, thestep of forming comprises bending the slant single sheet of metal toposition the plurality of patch radiating elements in the first planeand the plurality of antenna feeds in the second plane with theplurality of slant feed lines connecting the plurality of patchradiating elements and the plurality of antenna feeds. The stampingand/or bending may be performed in the same step (e.g., using a mandrel,press, etc.), or they may be performed separately.

In some variations, the step of forming comprises forming a bend betweenthe plurality of slant feed lines and the plurality of patch radiatingelements, and forming a bend between the slant feed lines and theplurality of antenna feeds.

The step of forming may also comprise forming a plurality of patchradiating elements having a different surface areas in the first planethat vary from each other by between about 0.1% and 20%, as describedabove.

The patch antenna may generally be included within a housing that isconfigured to adjustably and reliably hold the device to a mount. Themount may be positioned indoors or outdoors and may be used as part ofan overall system. Thus, described herein are adjustable-tilt housingshaving a flattened dome shape, an array antenna, and a bracket mount.For example, radio devices for wireless transmission may include anintegrated adjustable mount allowing mounting to a pole or stand andadjustment of the angle of the device (e.g., the altitude). The devicemay include a compact array antenna having a high gain configured tooperate in, for example, the 5.15 to 5.85 GHz band and/or the 2.40-2.48GHz band. The antenna emitters may be arranged in a separate plane froma plane containing the antenna feed connecting the emitting elements andalso from a ground plane. The antenna array may be contained within aprotective weatherproof housing along with the radio control circuitry

In some variations, the devices described herein include: a disc-shapedhousing having a flattened dome shaped front region and a back regionhaving an integrated bracket mount; a plurality of antennas held withinthe housing and arranged across a surface within the housing as a patchantenna; and a bracket configured to couple to a pole, the bracketfurther configured to engage with the bracket mount, wherein the bracketand bracket mount cooperate to form a plurality of selectable positionssecuring the housing at different tilt angles relative to the bracket.

The housing maybe configured as a flattened-dome on at least one (e.g.,the front) side. This shape may allow space for the plurality of antennato be distributed over a plane within the housing (e.g., in atwo-dimensional spreading pattern within the housing, e.g., a boxpattern). The back of the housing may be flattened, flattened-domeshaped, or the like, and typically includes the integrated bracket mountregion. The front and back regions may be secured (e.g., sealed, welded,plastic welded etc.) together to enclose the antenna and anyelectronics, such as a controller for controlling operation of theantenna.

In some variations, the device includes a lock configured to secure thebracket to the housing. The lock may be a connector (e.g., snap-fit, orsnap-engaging connector) between the bracket and the housing or it maybe the combination of one or more windows through the bracket andbracket mount through which a tie (e.g., zip-tied) mounting the deviceto a pole, post or the like passes.

In some variations, the bracket mount comprises a ball socket andthreaded clamp. The threaded clamp may, for example, fit (by screwing)over the ball-socket. Tightening the threaded clamp may lock theposition of the ball of the bracket (e.g., a ball joint) within thesocket. Additional locking mechanisms may be included.

In general, the housing may be configured to form a weather-resistant,water-resistant, waterproof and/or waterproof enclosure around theplurality of antennas and/or controller.

The bracket (or mount) is generally configured to secure the device to apole or post. For example, the bracket may comprise a concave pole mountregion configured to be connected at least partially around a pole. Thebracket mount typically couples to the bracket so that the tilt anglebetween the housing and the bracket (and therefore the tilt angle of thedevice when mounted) may be set and/or adjusted with a range. In somevariations, the tilt angle may be selected from a plurality ofpredetermined positions. For example, the bracket and bracket mount maycooperate to form a plurality of selectable positions securing thehousing at different tilt angles relative to the bracket extending overabout a 20° range. The bracket and bracket mount may cooperate to form aplurality of selectable positions separated by between about 10° andabout 3° in tilt.

In some variations, the housing includes an integrated and visible levelelement, showing the angle/level of the housing relative to the horizon(gravity).

In general, the bracket engages with the integrated bracket mount. Forexample, in some variations the bracket mount may include an elongatecurved channel into which the bracket rides. The bracket may comprise afastening pass-through configured to pass a tie for securing to a pole.In some variations, the rear region comprises a fastening pass-throughconfigured to align with the fastening pass-through of the bracket.

In some variations, the bracket includes a ball (forming a ball joint)to made with the integrated bracket mount.

As mentioned, the devices may include a patch antenna array having anynumber of patch antennas (e.g., 2, 3, 4, 5, 6, 7, 8, 9, etc.). Forexample, the devices may include at least four patch antennas, arrangedacross a surface within the housing (e.g., in a two-dimensional patternthat fills the 2D space of an antenna board within the housing). Forexample, these apparatuses may include any of the patch antennasdescribed above.

Any of the devices described herein may include a power over Ethernet(PoE) port that can be accessed on, in or through the housing andconfigured to receive a PoE cable. Thus, the device may be powered bythe combined data/power line of a power over Ethernet cable.

As mentioned above, any of the devices described herein may include acontroller connected to the antennas and configured to send and receivewireless broadband signals from the patch antenna. For example, thedevices may include a controller connected to the patch antenna andconfigured to send and receive wireless broadband signals using a timedivision multiple access (TDMA) protocol.

In some variations the housing may also include a door (e.g., hinged,sliding, or swinging door) for accessing an inside of the disc-shapedhousing.

For example, described herein are amplifying radio and antenna devicesfor providing wireless broadband access, using an appropriate broadbandtransmission protocol, for example a time division multiple access(TDMA) protocol. In some variations, the device is configured foroutdoor or for outdoor/indoor use. The device may be configured for useas a point-to-point or point-to-multipoint station, the devicecomprising: a disc-shaped housing comprising a rear region having anintegrated bracket mount and a front region configured as a flatteneddome; a plurality of antennas held within the housing; an integratedcircuit connected to the plurality of antenna and configured to send andreceive wireless broadband signals using the antenna; and a bracketconfigured to couple to a pole, the bracket further configured to engagewith the bracket mount, wherein the bracket and bracket mount cooperateto form a plurality of selectable tilt positions of the housing relativeto the bracket.

As mentioned above, tiered array antennas may generally include tightlypacked antenna radiating element that are closely packed, so that thedistance from midpoint of the radiating element to midpoint of anadjacent radiating element is less than one-half of a wavelength ofradiation of that patch array antenna (tiered array antenna). It isunderstood that the radiating elements (and radiating surfaces)described herein both transmit and receive radiation (RF radiation). Byarranging the radiating elements of the antenna in a different planethan the connectors (antenna feeds) between the radiating elements,these elements may be packed more tightly.

For example, described herein are patch array antennas that generallyinclude: a ground plate in a first plane; a plurality of antennaradiating elements above the first plane wherein each antenna radiatingelement has a radiating surface extending in one or more planes abovethe first plane; a plurality of antenna feeds in a third plane betweenthe first plane and the radiating surfaces; and a plurality of slantfeed lines, wherein each slant feed line connects one side of an antennaradiating element to an antenna feed from the plurality of antennafeeds. The radiating surfaces of each antenna radiating element of theplurality of antenna radiating elements may all extend in a second planeabove the first plane. The first plane and the second plane may beseparated by between about 2 and about 20 mm. The first plane isseparated from the third plane by between about 1 and about 10 mm, andwherein the second plane is separate from the third plane by betweenabout 1 and about 10 mm.

At least some of the antenna radiating elements in the plurality ofantenna radiating elements may have different shapes and surface areas.For example, a surface area of the radiating surface of at least some ofthe antenna radiating elements in the plurality of antenna radiatingelements may vary relative to each other by within about 20.0% of anaverage surface area of the radiating surfaces in the plurality ofantenna radiating elements. The surface area of the radiating surface ofat least some of the antenna radiating elements in the plurality ofantenna radiating elements may vary relative to each other by betweenabout 0.1% and 20.0% of an average surface area of the radiatingsurfaces in the plurality of antenna radiating elements. In somevariations, the radiating surfaces of the plurality of antenna radiatingelements have different surface areas that vary from each other bybetween about 0.1% and 10.0% of an average surface area of the radiatingsurfaces in the plurality of antenna radiating elements. The pluralityof antenna radiating elements may have a plurality of radiating surfacesof different surface areas that vary from each other by between about0.1% and 5.0%.

In general, as mentioned above, the dimensions of the antenna feedantennas may be irregular, and may change diameter along their length.For example, each antenna feed may have a length and a width extendingin the third plane, and wherein for at least some of the antenna feeds,the width varies along the length. Each antenna feed may have a lengthand a width extending in the third plane, and wherein for at least halfof the antenna feeds, the width varies along the length. The irregularshape, which may include having non-parallel sides over the length ofthe antenna feed, may be configured to optimize the behavior of thearray antenna.

For any of the patch array antennas described herein, each antennaradiating element may be connected to an adjacent antenna radiatingelement such that a first antenna radiating element is connected to asecond antenna radiating element by a first slant feed line, an antennafeed, and second slant feed line, to form a set of antenna radiatingelements, such that the distance between a midpoint of the first antennaradiating element and a midpoint of the second antenna radiating elementis approximately one wavelength of radiation of the patch antenna whenmeasured as the shortest distance between the midpoint on a surface ofthe first antenna radiating element, down a surface of the first slantfeed line, along a surface of the antenna feed, up the surface of thesecond slant feed line, and back along the surface of the second antennaradiating element.

As mentioned, the antennas described herein may be configured to haveboth vertical and horizontal polarization. For example, in any of theantenna arrays described herein, a subset of the antenna feeds may beconfigured as a vertical polarization feed network connected to a firstradio connection point, and the remaining antenna feeds are configuredas a horizontal polarization feed connected to a second radio connectionpoint.

In general, each antenna radiating element is connected to the groundplate through a grounding attachment. For example, each antennaradiating element is connected to the ground plate through a groundingattachment that is positioned off-center relative to the radiatingsurface of the antenna radiating element.

As mentioned, in manufacturing the array antennas described herein, theplurality of antenna radiating elements, plurality of antenna feeds, andplurality of slant feed lines may all formed of a single sheet of metal.For example, the plurality of antenna radiating elements, plurality ofantenna feeds, and plurality of slant feed lines may all be formed of asingle sheet of tin plated steel, brass, or copper.

In some variations, the plurality of antenna radiating elements consistsof four antenna radiating elements, which may be arranged as a 2×2array. In some variations, the plurality of antenna radiating elementsconsists of nine antenna radiating elements, which may be arranged as a3×3 array.

Also described herein are patch array antennas comprising: a groundplate in a first plane; a plurality of antenna radiating elements in asecond plane above the first plane wherein each antenna radiatingelement has a radiating surface extending in the second plane; aplurality of antenna feeds in a third plane between the first and secondplanes; and a plurality of slant feed lines, wherein each slant feedline connects one side of an antenna radiating element from theplurality of antenna radiating elements to an antenna feed from theplurality of antenna feeds. Adjacent antenna radiating elements may beseparated from each other by less than one-half of a wavelength ofradiation of the patch array antenna.

Also described herein are patch array antenna comprising: a ground platein a first plane; a plurality of radiating surfaces in a second planeabove the first plane, wherein the radiating surfaces in the pluralityof radiating surfaces have surface areas that vary relative to eachother; a plurality of antenna feeds in a third plane between the firstand second planes, wherein each antenna feed in the plurality of antennafeeds has a length and a width extending in the third plane, and whereinfor at least half of the antenna feeds in the plurality of antennafeeds, the width varies along the length; and a plurality of slant feedlines, wherein each slant feed line connects one side of a radiatingsurface of the plurality of radiating surfaces to an antenna feed in theplurality of antenna feeds.

As described above, any of the array antennas described herein may bemanufactured by forming a single piece of metal into the antenna feedsand the antenna radiating elements. For example, a method ofmanufacturing a patch array antenna may include the steps of: forming aplurality of antenna radiating elements, a plurality of antenna feeds,and a plurality of slant feed lines from a single sheet of metal, sothat the plurality of patch antenna radiating elements are arranged in afirst plane and the plurality of antenna feeds are arranged in a secondplane adjacent to the first plane, and each patch antenna radiatingelement of the plurality of antenna radiating elements is connected oneor more of the antenna feeds by one or more of the slant feed lines; andconnecting the antenna radiating elements to a ground plate, wherein theground plate is in a third plane that is adjacent to the second plane.The single sheet of metal may be a single sheet of tin plated steel,brass, or copper.

In general, the sheet of metal may be formed by any appropriate manner.Forming may comprise stamping the plurality of antenna radiatingelements, the plurality of antenna feeds, and the plurality of slantfeed lines from a single sheet of metal. Forming may comprise bendingthe single sheet of metal to position the plurality of antenna radiatingelements in the first plane and the plurality of antenna feeds in thesecond plane with the plurality of slant feed lines connecting theplurality of antenna radiating elements and the plurality of antennafeeds. In some variations, Forming comprises forming a plurality ofantenna radiating elements having different surface areas in the firstplane. Forming may comprise forming a plurality of antenna radiatingelements wherein a surface area of the antenna radiating elements in theplurality of antenna radiating elements vary relative to each other bybetween about 0.1% and 20.0% of an average surface area of the antennaradiating elements in the plurality of antenna radiating elements.

Also described herein are apparatuses, including wireless broadbandaccess devices, that include both an antenna, such as those describedabove, and control circuitry, typically formed in a layered PCB havingmultiple layers, wherein the impedance mismatch between the antenna andthe circuitry is minimized Although the devices, techniques andconfigurations, including the apparatuses, described herein may be usedwith the antenna arrays described, they may also be used with any otherantenna, including other (e.g., traditional) array antennas, andnon-array antennas.

For example, described herein are wireless broadband access devices thatminimize impedance mismatch between the antenna input/output and alayered PCB, in which the device includes: an antenna having an antennaport radio frequency (RF) pin extending therefrom; a printed circuitboard (PCB) comprising a first layer and a plurality of additionallayers; an antenna contact electrically coupling the antenna port RF pinto the first layer of the PCB, wherein the antenna port RF pin passesthrough the additional layers of the PCB without making electricalcontact therewith; and a clearing region on each layer of the additionallayers of the PCB, wherein each clearing region surrounds the antennaport RF pin on all sides in each layer of the additional layers of thePCB by more than about 0.5 mm, wherein the clearing region issubstantially free of conductive materials.

The clearing region is generally formed in each layer of the PCB towhich the antenna port RF pin (the input/output for the RF energydetected and/or transmitted by the antenna) should not make anelectrical connection. The clearing region is typically free ofconductive (electrically and/or magnetically conductive) material, suchas conductive metals, or the like. The clearing may includenon-conductive (e.g., insulative) material. In some variations theconductive clearing forms an air gap between adjacent layers, andincludes only the substrate material for that layer.

A multi-layer PCB may be used increase the area available forconnections and may include multiple conductor patterns inside theboard. Multi-layer PCBs may be formed by gluing (laminating) severaldouble-sided boards together with insulating layers in between. Thenumber of layers may be referred to as the number of separate conductorpatterns. It is usually even and includes the two outer layers. It iscommon for layered PCBs to have between 4 and 8 layers, but PCBs withalmost 100 layers (or more) can also be made. Layers in a PCB may belaminated together. Vias through the layered PCB may penetrate the wholeboard, or they may be blind or buried vias, which span only a fewlayers. Blind vias connect one or more of the inner layers with one ofthe surface layers without penetrating the whole board. Buried vias onlyconnect inner layers.

In multi-layer PCBs the PCB may include an entire layers dedicated toGround and Power. Layers may therefore be classified as Signal, Power orGround planes. Sometimes there is more than one of both Power and Groundplanes, especially if the different components on the PCB requiredifferent supply voltages. A layered PCB may also include surfacemounted components that could be mounted on either or both sides of thePCB, including directly underneath each other.

In general, to minimize impedance mismatch by an antenna port RF pinpassing though the layered PCB, the region of the PCB adjacent to theantenna port RF pin may be cleared or kept clear of a conductivematerial, such as copper, etc. The shape and size of the clearing may bedetermined to be above a minimum clearing distance (e.g., greater than0.5, greater than 1.0, greater than 1.4, greater than 1.9, etc.) fromthe edge of the pin. In some variations, each clearing region forms asquare or rectangular region that is substantially free of conductivematerials. For example, each clearing region may surround the antennaport RF pin by more than about 0.5 mm, more than about 1 mm, more thanabout 1.5 mm, or more than about 1.9 mm.

Any of the variations described herein may also include one or moreground pin extending from a ground plate (e.g., between the antennaemitter(s) and the layered PCB). The ground pin may extend adjacent tothe antenna port RF pin. In some variations pair of ground pins extendsfrom the antenna (the ground plate of the antenna) and through theadditional layers of the PCB. The ground pins may also each make anelectrical contact with the first layer, or with one or more additionallayers of the PCB, including a ground layer. The antenna contact (whichmay extend from the antenna port RF pin in the first layer) may beconfigured so that it does not pass between the electrical contacts ofthe pair of ground pins on the first layer. This may further minimizeimpedance mismatch.

As mentioned, the antenna may be any appropriate array antenna,including a patch array antenna comprising a plurality of radiatingelements.

In some variations of a wireless broadband access device, the deviceincludes a second antenna port RF pin that extends from the antenna thatpasses through the additional layers and makes electrical contact withthe first layer. Each of the additional layers may include a secondclearing region around the second antenna port RF pin. For example, adevice may be configured so that the antenna includes both horizontalpolarization (fed by one antenna port RF pin) and vertical polarization(fed by a second antenna port RF pin).

In general, the layered PCB may include circuitry configured to controltransmission and receipt of broadband information from the antenna. Insome variations, only the first layer of the PCB makes electricalcontact with the antenna port RF pin (or any antenna port RF pins).

The layered PCB may include any number of layers; for example theadditional layers (each having a clearing region or regions around theone or more antenna port RF pins) may include more than four layers.

Also described herein are wireless broadband access devices, the devicecomprising: an antenna having an antenna port radio frequency (RF) pinextending therefrom; a printed circuit board (PCB) comprising a firstlayer and a plurality of additional layers; an antenna contactelectrically coupling the antenna port RF pin to the first layer of thePCB, wherein the antenna port RF pin passes through the additionallayers of the PCB without making electrical contact therewith; a pair ofground pins extending from the antenna, the pair of ground pins inelectrical contact with the first layer of the PCB; and a clearingregion on each layer of the additional layers of the PCB, wherein eachclearing region surrounds the antenna port RF pin on all sides in eachlayer of the additional layers of the PCB by more than about 0.5 mm,wherein the clearing region is substantially free of conductivematerials, wherein the antenna contact does not pass between the pair ofground pins.

Any of the clearing regions descried herein may be rectangular(including square), round, oval, polygonal, etc., that is substantiallyfree of conductive materials. The clearing region may surrounds theantenna port RF pin by more than about 0.5 mm, more than about 1 mm,more than about 1.5 mm, more than about 1.9 mm, etc. Optimally, theclearing region may be more than about 1.0 mm around the antenna port RFpin on all sides of each layer. For example, the clearing size may be arectangle of approximately 3.8 mm by about 4.2 mm.

As mentioned, any of these devices may include more than one antennaport RF pin, which may also pass through the layers of the PCB untilmaking electrical contact, and may pass through the middle of theclearing region (lacking any conductive material) in each non-contactinglayers of the PCB. For example, the device may also include a secondantenna port RF pin extending from the antenna that passes through theadditional layers and makes electrical contact with the first layer,wherein each of the additional layers comprises a second clearing regionextending at least 0.5 mm all around the second antenna port RF pin.

Any of the wireless broadband access devices described herein mayinclude: an antenna comprising multiple radiating elements; a firstantenna port radio frequency (RF) pin extending from the antenna; asecond antenna port RF pin extending from the antenna; a printed circuitboard (PCB) comprising a first layer and a plurality of additionallayers, wherein the first antenna port RF pin is in electrical contactwith a first antenna contact on the first layer and wherein the secondantenna port RF pin is in electrical contact with a second antennacontact on the first layer, and wherein the first and second antennaport RF pins pass through, but do not make electrical contact with, theadditional layers; wherein each of the additional layers comprises afirst clearing region that is substantially free of conductive materialsand surrounds the first antenna port RF pin and a second clearing regionthat is substantially free of conductive material and surrounds thesecond antenna port RF pin, wherein each of the first and secondclearing regions extend from the antenna port RF pin on all sides by atleast 0.5 mm. In some variations, each of the first and second clearingregions may form a square or rectangular region, e.g., wherein each ofthe first and second clearing regions surround the first or secondantenna port RF pins by more than about 1 mm, more than 1.5 mm, or morethan 1.9 mm.

In some variations, the device also includes a first pair of ground pinsextending from the antenna adjacent to the first antenna port RF pin andthrough the additional layers of the PCB, wherein the first pair ofground pins each make an electrical contact with the first layer. Asmentioned above, the antenna contact may be configured so that it doesnot pass between the electrical contacts of the first pair of groundpins on the first layer as it extends in the first layer.

In general, the apparatuses described herein may include a housing thatis configured to aid in the alignment of the apparatus, particularlywhen the apparatus is configured for use as a radio and antenna devicefor providing wireless broadband access as a point-to-point orpoint-to-multipoint station The devices may be configured so that theycan be mounted or coupled to a structure and/or surface (e.g., wall,stand, pole, table, etc.) using an integrated bracket mount that formspart of the housing and connects with a bracket for holding theradio/antenna device in place. The apparatus may also be configured sothat it can be roughly adjusted/aligned, and once properly aligned,locked down into position. The locking into position may includepermanently deforming a region of the device (e.g., of the clamp mount),such as crush ribs, in a manner that helps retain the device inalignment. In general, the device may also be adapted so that the roughadjustment can be made with sufficient friction between the bracketmount and bracket that it is held in place when released, but stilleasily adjustable. In some variations, the bracket mound and bracket areconfigured as a ball and socket bracket mount/bracket.

For example, described herein are radio and antenna devices (combinedradio and antenna devices) for providing wireless broadband accessconfigured for use as a point-to-point or point-to-multipoint station,in which the device comprise: a disc-shaped housing having a flattened,dome-shaped front region and a back region having an integrated bracketmount; a plurality of antenna emitters held within the housing andarranged as an array antenna; and a bracket configured to support thedevice, the bracket further configured to engage with the bracket mount,wherein the bracket and bracket mount cooperate to form a plurality ofselectable positions securing the housing at different tilt anglesrelative to the bracket.

As mentioned, these device may include a spirit level (e.g., bubblelevel) that is integrated onto the housing, and can be viewed by aperson when mounting and/or adjusting the device. The bracket mount mayinclude a ball socket and/or a threaded clamp.

The device may also include a lock configured to secure the bracket tothe housing. As mentioned, the bracket may comprise an arm and a balljoint at an end of the arm; a locking ring may also be used to tightenthe ball joint in the ball socket of the bracket mount.

Any of the apparatuses described herein may also include one or moreindicators, including optical indicators such as lights (LEDs) that arelocated within the housing but visible through the housing wall. Forexample, the apparatus (device or system) may include optical indicatorswithin the housing that are visible through a wall of the housing. Thewall of the housing may be adapted for viewing the optical indicators.In some variations the wall of the housing, or a region of the wall, istransparent. In other variations the wall is translucent or partiallytranslucent; the region over the optical indicator may be thinner thanother regions of the housing to permit light to be transmitted throughthe housing in these regions. For example, a region of a wall of thehousing may be thinner than other regions of the wall, through which aplurality of lights within the housing may be visible. Having theindicator within the housing but visible through the housing may permitit to be viewed while maintaining the seal of the housing (e.g., aroundthe circuitry and antenna). In general, the disc-shaped housing may forma waterproof enclosure around the plurality of antenna emitters.

Any of the antenna described herein may be used as part of the radio andantenna devices for providing wireless broadband access configured foruse as a point-to-point or point-to-multipoint station. For example, theplurality of antenna emitters may include at least four patch antennas,arranged across a surface within the housing as an array antenna, or atleast nine patch antennas arranged across a surface within the housingas an array antenna.

Any of the apparatuses or devices described herein may be configured touse power over Ethernet (PoE), and may therefore include a PoE portthrough the housing to receive a PoE cable/connector. For example, thedevice may include a cover, hatch, opening, door, (e.g., sliding door)for accessing an inside of the disc-shaped housing, or an atrial chamberof the housing that allows access to a port such as a PoE port. Thiscover may be removed and replaced and either or both the cover andhousing may include an opening for the exit of a cable (e.g., a PoEcable).

As mentioned, s bracket may be configured to mount the devices to anyappropriate surface, including a pole or wall. For example, the bracketmay include a concave pole mount region configured to be connected atleast partially around a pole.

In general the housing may also house a controller connected to theantenna emitters and configured to send and receive wireless broadbandsignals from the antenna. The controller may be a circuit or circuits(including part of a PCB) and/or firmware or software. The controllermay be connected to the antenna emitters and configured to send andreceive wireless broadband signals using a time division multiple access(TDMA) protocol.

The radio and antenna devices for providing wireless broadband accessdescribed above may also include: a disc-shaped housing comprising arear region having an integrated bracket mount and a front regionconfigured as a flattened dome, wherein the bracket mount comprises aball socket; a bubble level integrated onto the housing; a plurality ofantennas emitters held within the housing arranged as an array antenna;control circuitry connected to the array antenna and configured to sendand receive wireless broadband signals using the array antenna; and abracket comprising an arm having a ball joint at an end of the arm, thebracket configured support the device, wherein the bracket and bracketmount cooperate to provide a plurality of selectable tilt positions ofthe housing relative to the bracket.

Also described herein are radio and antenna devices for providingwireless broadband access configured for use as a point-to-point orpoint-to-multipoint station, the device comprising: a disc-shapedhousing having a flattened dome shaped front region and a back regionhaving an integrated bracket mount; a bubble level integrated onto thehousing; a plurality of antenna emitters held within the housing andarranged across a surface within the housing as an array antenna; and abracket for mounting the device, the bracket configured to engage withthe bracket mount, wherein the bracket and bracket mount cooperate toprovide a plurality of selectable positions securing the housing atdifferent tilt angles relative to the bracket.

In general a bracket is a support that may be configured to be attachedto a wall, pole, stand, etc., to hold the antenna. A mount or bracketmount on an antenna housing, or formed as an integral part of thehousing, may connect the antenna to a bracket. The connection betweenthe bracket and mount may be adjusted to adjust the position (angle,direction, altitude, azimuthal angle, zenith angle and/or elevationangle, etc.) of the antenna relative to another antenna. In somevariations, and particularly the ball joint configurations, a clamp(e.g., ring clamp) may be used to adjust the holding force between thebracket and the mount, and therefore the force locking the position ofthe antenna relative to the bracket. The clamp may be specificallydesigned to allow hand tightening. For example, the connection betweenthe bracket and mount may be tightened within a first range of holdingforce between 0.5 and 8 kg force applied.

For example, a wireless broadband access device, configurable as apoint-to-point or point-to-multipoint station, may include: an antenna;a housing coupled to the antenna, the housing comprising a bracketmount, wherein the bracket mount comprises a ball socket; a deformablelocking projection (e.g., crush ridge, crush button, etc.) within theball socket; circuitry within the housing and connected to the antennaand configured to send and receive wireless broadband signals using theantenna; a bracket comprising a ball joint, wherein the ball joint isconfigured to be held within the ball socket of the bracket mount,further wherein the ball joint has a textured surface; and a clampconfigured to be secured to the bracket mount and to hold the ball jointwithin the ball socket with a retaining force, wherein the ring claimmay be hand tightened to the bracket mount to provide sufficientretaining force to irreversibly deform the crush ridge against thetextured surface of the ball joint so that the deformed crush ridgeinterlocks with the textured surface.

Any of the devices described herein may include a deformable lockingprojection that may be used to lock an adjustable mount in position bydeforming, e.g., crushing, the projection so that the deformed structureengages another surface to lock to aid in holding the position of themount. This deformable structure may be, in some variations, a crushridge, a crush projection, a crush button, etc.

In some variations the clamp and the bracket mount engage to form aratchet lock that allows the clamp to be tightened to the bracket mountbut prevents the clamp from loosening off of the bracket mount unless arelease catch is engaged. For example, the wireless broadband accessdevice may also include gear teeth on the bracket mount that engage areleasable pawl on the clamp to prevent loosening of the clamp from thebracket mount.

The bracket may include a support arm configured to be secured to apole, wall or stand.

As mentioned, any of these variations may include a deformable region,such as a crushable region, that may be deformed to lock the position ofthe apparatus. For example, the apparatus may include a crush ridgewithin the bracket mount that forms a ring in the ball socket of thebracket mount. A crush ridge may have a triangular cross-section. Asmentioned, the bracket mount may be integrally formed as part of thehousing.

Any of the housings described herein may have a flattened disc orflattened sphere (e.g., saucer) shape. This shape may permit the deviceto be compact, and is particularly well suited for the array antennasdescribed herein, which may fit, along with the control circuitry,within the walls of the flattened disc housing.

As mentioned, in some variations the bracket and/or bracket mount areadapted to have an increased frictional region, even if a clamp (e.g.,ring clamp) is not tightened down sufficiently to deform a locking ordeformable member such as a crush ridge. For example, in variationsincluding a ball joint as part of the bracket, the inside of the balljoint may be rough or roughened (e.g., having an irregular surface,bumpy, knobby, pitted, not smooth, etc.).

Any of these apparatuses (devices and systems) may have a bubble(spirit) level mounted in or on the housing, such as on the back side ofthe flattened disc forming the housing. The spirit level may be locatedat the top of the back side, and may allow a person to adjust theposition with reference to the level.

The antenna may comprise an array antenna that has a plurality of patchradiating elements, as discussed and described herein; the housing mayenclose the antenna.

Also described herein are wireless broadband access devices that areconfigurable as a point-to-point or point-to-multipoint station. Thesedevices may include: a housing enclosing an antenna and circuitryconfigured to send and receive wireless broadband signals using theantenna, the housing comprising a bracket mount, wherein the bracketmount comprises a ball socket; a crush ridge within the ball socket; abracket configured to be attached to a wall, pole, or stand, the bracketcomprising a ball joint that is configured to be held within the ballsocket, further wherein the ball joint has a textured surface; a clampconfigured to be secured to the bracket mount and to hold the ball jointwithin the ball socket with a retaining force, wherein the clamp may behand tightened to the bracket mount to provide a retaining forcesufficient to permit adjustment of the housing relative to the bracketand wherein the clamp may be further hand tightened to lock the balljoint in the ball socket and irreversibly deform the crush ridge againstthe textured surface of the ball joint so that the deformed crush ringsinterlock with the textured surface.

Any of the features of the wireless broadband access devices describedabove may be included in this variation. For example, the clamp and thebracket mount may engage to form a ratchet lock that allows the clamp tobe tightened to the bracket mount but prevents the clamp from looseningoff of the bracket mount unless a release catch is engaged. In somevariations, the device includes gear teeth on the bracket mount thatengage a releasable pawl on the clamp to prevent loosening of the clampfrom the bracket mount.

The crush ridge may form a ring in the ball socket, or radiating patternin the ball socket, or both. In some variations, the crush ridge has atriangular cross-section. The clamp may be configured as a ring clamp.In some variations, the bracket mount is integrally formed as part ofthe housing.

Also described herein are methods of using wireless broadband accessdevices. For example, methods of using such devices may include methodsof positioning a wireless broadband access device that is configurableas a point-to-point or point-to-multipoint station wireless broadbandaccess device. The method may include: placing a clamp over a first endof a bracket, the bracket comprising a ball joint at a second end of thebracket, wherein the ball joint has a textured surface; placing the balljoint into a ball socket of a bracket mount that is connected to ahousing of the wireless broadband access device; attaching the clamp tothe wireless broadband access device to hold the ball joint within theball socket; adjusting the position the wireless broadband access deviceby moving the ball socket relative to the ball joint; and locking theposition of the wireless broadband access device by tightening the clampuntil a crush ridge within the ball socket of the bracket mount isirreversibly deformed against the textured surface of the ball joint sothat the deformed crush rings interlock with the textured surface.

A method of positioning a wireless broadband access device may alsoinclude securing the bracket to a surface, pole or mount.

Attaching the clamp to the wireless broadband access device to hold theball joint within the ball socket may include tightening the clamps toengage a ratchet between the clamp and the broadband access device thatallows the clamp to be tightened to the bracket mount but prevents theclamp from loosening off of the bracket mount unless a release catch isengaged.

The step of attaching the clamp may comprise partially tightening theclamp so that the position of the wireless broadband access devicerelative to the bracket is adjustably held by the ball joint and ballsocket.

In general, adjusting the position the wireless broadband access devicemay comprise aiming an antenna within the housing of the wirelessbroadband access device to another wireless broadband access device.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side perspective view of one variation of one variation ofan amplifying radio and antenna device for providing wireless broadbandaccess configured for indoor and/or outdoor use as a point-to-point orpoint-to-multipoint station.

FIG. 2 is a back perspective view of the device shown in FIG. 1.

FIG. 3 is a top perspective view of the mount portion of the deviceshown in FIG. 1.

FIG. 4 is a section though the device of FIG. 1, shown from the side.

FIG. 5 is an exploded view of one variation of a wireless transmissionstation similar to the variations shown in FIGS. 1-4.

FIGS. 6A-6D illustrate positioning of a wireless transmission stationmounted to a pole.

FIG. 7A shows a back view of the wireless transmission station of FIG.6A.

FIG. 7B shows a sectional view through the wireless transmission stationof FIG. 6A.

FIGS. 8A-8D illustrate one example of an antenna board (PCB).

FIG. 9A is a side perspective view of one variation of an amplifyingradio and antenna device for providing wireless broadband accessconfigured for indoor and/or outdoor use as a point-to-point orpoint-to-multipoint station, having a mount configured as a ball andsocket mount.

FIG. 9B is a back perspective view of the device shown in FIG. 9A.

FIG. 10A is a side perspective view of the mount portion (including aball mount) of FIG. 9A.

FIG. 10B is a perspective view of a locking ring for the ball and socketmount of FIG. 9A.

FIG. 10C shows the ball of the mount within the locking ring.

FIG. 10D is an exploded view showing the assembly of the ball mount withthe housing (including the socket) of FIGS. 9A-9B.

FIGS. 11A and 11B show side perspective and side views, respectively, ofan antenna device similar to the device of FIG. 9A, showing interiordetail of the housing, including an array antenna housed within thehousing.

FIG. 12 shows an exploded view of an antenna such as the antenna of FIG.9A-9B, including the housing and patch antenna (comprising a groundplate formed of a first sheet of material, and an array of patchradiating elements, antenna feeds and slant feed lines formed of secondsheet of material.

FIG. 13A illustrates one example of a patch antenna that may be includedwith any of the apparatuses described herein; the patch antenna shown isan antenna having a 4 Patch, 130 mm configuration, which fits within anhousing as described and shown herein.

FIG. 13B shows a side view of the antenna of FIG. 13A.

FIG. 14A shows an alternative view of a four-patch patch antenna similarto the variation shown in FIG. 13A.

FIGS. 14B, 14C and 14D show a side perspective view, a side view, and anexploded side perspective view, respectively, of the antenna of FIG.14A.

FIGS. 15A and 15B show graphs indicating the performance of a 4-polapparatus such the one shown in FIGS. 13A-13B.

FIG. 16 shows another variation of a patch antenna that may be used asdescribed herein. In particular, the patch antenna may be configured asa 9 patch (nine emitting surfaces), 180 mm device.

FIG. 17 is a side perspective view of the antenna shown and discussedfor FIG. 16 (a 9 patch, 180 mm antenna).

FIGS. 18A and 18B show graphs indicating the performance of a 9-polapparatus such the one shown in FIGS. 16-17.

FIG. 19 is a back perspective (elevational) view of one variation of awireless transmission station.

FIG. 20 is a back view of the wireless transmission station of FIG. 19.

FIG. 21 is a left side view of the wireless transmission station of FIG.19.

FIG. 22 is a right side view of the wireless transmission station ofFIG. 19.

FIG. 23 is a bottom view of the wireless transmission station of FIG.19.

FIG. 24 is a top view of the wireless transmission station of FIG. 19.

FIG. 25 is a front perspective (elevational) view of the wirelesstransmission station of FIG. 19.

FIG. 26 is a front view of the wireless transmission station of FIG. 19.

FIG. 27 is an alternative back perspective (elevational) view of awireless transmission station of FIG. 19.

FIG. 28 is an alternative back view of the wireless transmission stationof FIG. 19.

FIG. 29 is an alternative left side view of the wireless transmissionstation of FIG. 19.

FIG. 30 is an alternative right side view of the wireless transmissionstation of FIG. 19.

FIG. 31 is an alternative bottom view of the wireless transmissionstation of FIG. 19.

FIG. 32 is an alternative top view of the wireless transmission stationof FIG. 19.

FIG. 33 is an alternative front perspective (elevational) view of thewireless transmission station of FIG. 19.

FIG. 34 is an alternative front view of the wireless transmissionstation of FIG. 19.

FIG. 35 is a back perspective (elevational) view of a wirelesstransmission station without the bracket connected to the housing.

FIG. 36 is a back view of a wireless transmission station without thebracket connected to the housing.

FIG. 37 is a right side view of the wireless transmission stationwithout the bracket connected to the housing.

FIG. 38 is a left side view of the wireless transmission station withoutthe bracket connected to the housing.

FIG. 39 is an alternative bottom view of the wireless transmissionstation without the bracket connected to the housing.

FIG. 40 is an alternative top view of the wireless transmission stationwithout the bracket connected to the housing.

FIG. 41 is a back perspective (elevational) view of another variation ofa wireless transmission station.

FIG. 42 is a back view of the wireless transmission station of FIG. 41.

FIG. 43 is a left side view of the wireless transmission station of FIG.41.

FIG. 44 is a right side view of the wireless transmission station ofFIG. 41.

FIG. 45 is a bottom view of the wireless transmission station of FIG.41.

FIG. 46 is a top view of the wireless transmission station of FIG. 41.

FIG. 47 is a front perspective (elevational) view of the wirelesstransmission station of FIG. 41.

FIG. 48 is a front view of the wireless transmission station of FIG. 41.

FIG. 49 illustrates one variation of a wireless transmission stationsuch as the one shown in FIG. 41 mounted to a post.

FIG. 50A shows a cross-section through a region of an wirelesstransmission station (wireless broadband access devices) in which theantenna is adapted to connected to a layered printed circuit board (PCB)in a manner that minimizes impedance mismatch by include a conductiveclearing region in layers of the PCB through which the antenna connectorpin (antenna port RF pin) passes before making electrical contact.

FIG. 50B illustrates a top view of a region of any of the layers throughwhich the antenna port RF pin passes before making contact, showing theconductive clearing.

FIG. 50C illustrates a top view of a region of the layer onto which theantenna port RF pin connects with an antenna contact on this layer.

FIG. 51A shows a back view of a layered printed circuit board to whichan antenna (e.g., array antenna) is attached.

FIGS. 51B and 51C show views of intermediate layers through which theantenna port RF pin passes without making electrical contact. The layersinclude a clearing region (void) that is rectangular shaped, surroundingthe pin.

FIG. 51D illustrates one example of a printed circuit board to which anarray antenna has been attached.

FIG. 52A shows a bottom perspective view of another variation of awireless transmission station including an integrated bracket mount andbracket having a ball joint.

FIGS. 52B and 52C show different variations of wireless transmissionstations similar to the variation shown in FIG. 52A; in FIG. 52B theantenna within the housing is a small 4×4 array antenna; in FIG. 52C theantenna within the housing is a slightly larger 3×3 array antenna.

FIGS. 53A and 53B show partially exploded views of the wirelesstransmission station of FIG. 52B, separately illustrating the housing,bracket (with ball joint) and clamp (ring mount or ring clamp).

FIGS. 54A-54C illustrate side, top perspective and bottom views,respectively, of one variation of a bracket having a ball joint similarto the bracket shown in FIGS. 53A-53B.

FIG. 55A shows a back perspective view of one variation of a housing ofa wireless transmission station in which a door covering an atriumregion has been removed.

FIG. 55B shows an enlarged view of an indicator region on the side ofthe housing shown in FIG. 55A, illustrating power, Ethernet connectivityand signal level.

FIGS. 56A-56F illustrate one method of attaching and/or positioning onevariation of a wireless transmission station.

FIGS. 57A-57C illustrate another variation of a method of attachingand/or positioning one variation of a wireless transmission station.

FIG. 58 illustrates adjusting and/or aiming a wireless transmissionstation mounted to pole or post.

FIG. 59 shows a return loss plot for one variation of a wirelesstransmission station.

FIGS. 60A-60D illustrate antenna patterns (radiation patterns) for thewireless transmission station of FIG. 59 which includes both verticaland horizontal polarization components.

FIG. 61 is a return loss plot for another variation of a wirelesstransmission station.

FIGS. 62A-62D are antenna patterns (radiation patterns) for the wirelesstransmission station of FIG. 61 which includes both vertical andhorizontal polarization components.

FIGS. 63A, 63B and 63C show bottom perspective, top perspective and sideviews, respectively, of one variation of a wireless transmissionstation; the outer housing and mount are shown. The housing may beadapted to enclose an patch array antenna, such as a 2×2 patch arrayantenna as illustrated in FIGS. 64A-66B.

FIG. 64A illustrates one variation of a patch array antenna having asingle feed plate including both a vertical and horizontal polarizationfeed connection.

FIG. 64B shows the patch array antenna of FIG. 64A with the antennaemitting elements (patches) removed to show the single antenna feedconfigured as a feed plate having both a vertical and horizontalpolarization feed connection.

FIG. 65 is an exploded view of the patch array (2×2) antenna of FIG.64A, which may be held within a housing such as the one shown in FIGS.63A-63B.

FIG. 66A is a side view of the patch array antenna of FIG. 64A.

FIG. 66B is a side view of the patch array antenna shown in FIG. 66Awith elements removed to illustrate the various levels (planes) formingthe emitting elements, antenna feed, ground plate, and radio circuitry.

DETAILED DESCRIPTION

In general, described herein are wireless transmission stationsincluding radio and antenna (e.g., combined radio and antenna) devicesfor providing wireless broadband access configured for outdoor and/orindoor use to provide point-to-point or point-to-multipointcommunication. Also described herein are antennas, such as array (patcharray) antennas, that may be used as part of a wireless transmissionstation.

A wireless transmission station apparatuses, including devices and/orapparatuses, may include a closed housing that may be sealed orotherwise made weatherproof/waterproof, an integrated bracket mountforming part of the housing, and an internal space housing one or moreantennas, and particularly patch antennas (including a plurality ofantenna patches, such as two, three, four, five, six, seven, eight,nine, etc.). In some variations, the device also includes a bracket theengages (and may be locked/secured) to the bracket mount on the rear ofthe housing to secure the device to pole, stand, or any other mount. Insome variations the bracket and bracket mount are ball-and-docketbrackets/mounts that permit adjustment of the position of the housingand thereby the antenna. In some variations the bracket (e.g., a socket)is configured as a fixed bracket, i.e., the bracket is in a permanentlyfixed position (non-moveable) relative to the housing or is formed aspart of the housing. The bracket mount and bracket may be configured tocooperate to allow the angle of the device (e.g., the altitudinal angleof the device relative to the pole or mount to which it has beenattached) to be selected. Once selected, the angle may be fixed. In somevariations, the angle may be permanently fixed, while in othervariations the angle may be later adjusted. The bracket may include alock or locking element that may be fixed and/or released to allowadjustment. Although different examples of apparatuses (includingdevices and systems) configured as wireless transmission stations and/orantenna are described and illustrated, any of the features of oneexample may be combined with features of any of the other examples. Forexample, any of the various housing configurations may be used with anyof the mount sub-systems and/or any of the antenna examples describedherein.

For example, FIG. 1 illustrates one variation of a wireless transmissionstation that is an amplifying radio and antenna device for providingwireless broadband access configured for outdoor use to providepoint-to-point or point-to-multipoint communication. In FIG. 1, thedevice includes a roughly disc-shaped housing 101 (e.g., having acircular top perspective profile). The front or top of the housing isrounded, and may be dome-shaped, though relatively flat. This flatteneddome shape may allow the device to project only slightly but givesufficient internal room (as described below) to house an array ofantennas in a particular predetermined arrangement). The back of thehousing may be flat or flattened, though it may also or alternativelyincludes a flattened dome-shape. In general the front and back of thefit together to form an internal cavity into which the electronics andany cord connectors may fit and be protected (e.g., from the elements).The internal structures of the device are described in greater detailbelow. In some variations the housing includes an access (e.g., opening)for a connection (e.g., a power over Ethernet or PoE connection). Anyappropriate power supply may be used with these devices in addition oralternatively to PoE connections. For example, in some variations, thedevice includes an internal (or external) battery power supply. Thedevices may include a power wire connected or connectable to a powersupply (e.g., wall power). The same (or a separate) access may allowaccess to internal components or connections, and may be covered by adoor or doors. For example, in some variations the top and/or bottomcomponents of the housing include a hinged region that can swing openand shut/snap closed. The entire housing may be sealed or sealable toprovide weather and/or water resistance/proofing.

In general, the housing may be formed of any appropriate material, butparticularly plastics or other polymeric materials. The housing may beformed of two or more (e.g., three, four, or five) components that aresecured together. The housing may be assembled in any appropriatemanner, including welding (e.g., plastic welding), by adhesive, or thelike. The housing is generally assembled to provide weather/waterresistance, as the device may be mounted outdoors, and may thereforehave to withstand a variety of temperature, moisture, and UV(weathering) conditions. The outer surface of the housing may betreated. For example the housing may be polished, textured, coated,etc., including combinations thereof. The device may be colored or madeoptically reflective (e.g., to prevent or reduce damage from sunlight.

The housing typically includes a back region 103 including anintegrally-formed bracket mount 105, into which a bracket 107 may bemated. As mentioned, in some variations the bracket mount is formed aspart of the back of the housing (e.g., is “integrally formed”). In thisexample, the bracket mount is a concave surface that includes a trackfor engaging a bracket 107. Other bracket mounts (described below) maybe socket-type bracket mounts. Forming the bracket mount integrally maymake the connection stronger, as well as reducing costs. The housingcomponents may be formed in any appropriate manner, including injectionmolding, extrusion, or the like.

In FIG. 1, a bracket 107 is shown attached to the back of the housing(e.g., in the housing mount), and includes a release control 111 thatwill allow the relative position of the housing to change with respectto the housing. For example, the bracket may be engaged with the bracketmount and held (locked) in a position relative to the housing; pushingthe release control may allow the angle between the housing and thebracket to change. The device in this example includes a plurality(e.g., 2, 3, 4, 5, 6, etc.) different pre-set angles that areselectable, e.g., between 12° and −6°. When the bracket is mounted to apole, changing the angle between the bracket and the housing changes theangle (e.g., tilt, or altitude) of the device relative to a paireddevice on another mount some distance away. Since these devices areconfigured for point-to-point or point-to-multiple-point communicationwith other devices, changing the angle may dramatically improveperformance FIGS. 6A-6D, described below, illustrate the differentangles.

The bracket in FIG. 1 also includes a pass-through (tie pass-throughregion 115) through which a securing element (e.g., tie, wire, clip,etc.) may be passed to tie the device to a pole or other mount. In somevariations the pass-through region in the bracket matches a pass-throughregion in the housing (e.g., in the bracket mount region of the device).Thus, when the bracket is tied or secure to the post, the housing mayalso be secured to the post. Other locking or securing means may also oralternatively be included to secure the bracket to the housing.

FIG. 2 shows a back perspective view of the variation shown in FIG. 1.In this view, the back of the bracket is shown. In this example, theback of the bracket includes a concave region 205 configured to mountagainst a pole. This region may be any appropriate size, and/or may beadjustable (e.g., with hinged regions on the mount, etc.).

FIG. 3 shows an enlarged view of the bracket of FIGS. 1 and 2 from abottom perspective view. The bracket includes a slotted channelconfigured to mate with a portion of the back of the housing. One sideof the bracket (the “top”, not visible in FIG. 3) is concave andconfigured to mount to a pole. The opposite side (the “bottom”) isrounded or curved (e.g., a convex curve); this curved surface 305 mayengage (along with the inner, also curved, surface(s) of the slottedchannel 303) with a bracket mount; the curve may allow the angle betweenthe bracket and the bracket mount.

The bracket may snap-fit or lock into the bracket mount. In somevariations the bracket and/or the bracket mount includes set positionsin which the bracket may securely hold the bracket mount. The setpositions may be formed by interference regions between the bracket andthe bracket mount; for example recessed regions on the bracket mount mayengage with one or more projections on the bracket to hold the bracket(or vice versa) and housing in a particular relative position. In FIG.3, the bracket includes a region 309 including a rocker button that canbe depressed to move a projection out of a recess in the bracket mountof the housing; the projection is normally biased inwardly to click orlock into a recessed region in the bracket mount of the housing. Therecessed regions may be separated by a predetermined distance, so thatthe angle of the housing relative to the bracket may be adjusted by aknown amount (e.g., 4° tilt, 5° tilt, 6° tilt, 7° tilt, 8° tilt, 9°tilt, 10° tilt, etc.). In operation, pressing the button 309 allows thebracket to slide in the bracket mount, which may engage in the slottedchannel 303; sliding changes the relative angle (tilt) between thehousing and the bracket. When the bracket is fixed to a pole, post, orany other appropriate mount, sliding the bracket in the bracket mount ofthe housing allows the angle of the device to be adjusted and/or set, sothat it can be “aimed” or otherwise directed, e.g., at a second wirelesstransmission station. In FIGS. 1-3, the angle/tilt of between thebracket and housing may be adjusted by pushing the button (rocker button309) to click into one of a variety of preset positions. In somevariations the bracket and the bracket mount may be configured to allowcontinuous adjustment of the angle. For example, in some variations thebracket may include one or more pins or clamps that engage with thebracket mount (or vice versa) that can be released or locked down at anyposition. Alternatively other configurations may includepreset/predetermined positions.

In some variations the bracket may be configured to lock onto thehousing to prevent the housing from being removed (e.g., as ananti-theft deterrent) once it has been mounted to a pole, post or thelike. In some variations the lock is a snap-fit or clamping regionwithin the housing mount and/or bracket; once the bracket is engagedwith the housing (e.g., by sliding the housing mount into the slot ofthe bracket), a portion of the bracket may be snapped into position tohold the two pieces together, while still allowing the bracket to sliderelative to the housing. For example, the bracket may include one ormore (e.g., two) projecting pieces (e.g., wedges) that can be deflectedslightly as the bracket is engaged with the bracket mount; once thebracket is fully engaged, the projecting pieces return to theirnon-deflected position, preventing the bracket from being removed fromthe housing.

In some variations the bracket includes a passage or window 311 that istransverse to the concave region (and/or the front curved surface)through which a tie, belt, strap, or other securement can be passed tosecure the bracket (and housing) to a pole, post, or the like. In somevariations the securement may be integral to the bracket and/or housing;for example, a belt or strap may extend from the bracket and/or housingand be configured to wrap around a pole, post, or the like, and secureto the opposite side of the bracket and/or housing (not shown). In somevariations the securement is a zip-tie structure that can be used toconstrict the bracket to a pole, post of the like.

In FIGS. 1-3, the bracket includes a passage that is transverse to thelong axis (and the slotted channel 303), and configured so that a ziptie may be passed through the passage to secure the bracket and thehousing of the device to a pole. In some variations the housing alsoincludes a complimentary opening or set of opening (e.g., at differentpredetermined positions) that may align with the opening/passage on thebracket. Thus, the passage may allow the coupled bracket and housing tobe secured to a pole or post by passing through both the passage/openingon the bracket and the complimentary opening(s) on the housing. Thealigned openings may operate as both the lock (securing the bracket andhousing to a pole, post, etc.) and a predetermined position/angleselection. For example, the opening through the housing and/or bracketmay allow the angle of the device to be selected based on which holesbetween the two are aligned and used to tie the device to the post.

In general, the devices described herein are configured as wirelesstransmission stations. Thus, they typically include internal (within thehousing) components that are configured to allow the device to operateto send and transmit broadband. For example, these devices may beconfigured to allow them to provide time-division multiple access (TDMA)wireless access. These wireless transmission stations may bespecifically configured for operation outside, where they cancommunicate with other wireless transmission stations and/or antenna forbroadband communication over intermediate (e.g., less than one to one ormore kilometers) to long (tens to hundreds of kilometers) distances.Thus, in general, these devices include one or more processorsconfigured to process digital data for receipt and transmission by aplurality of individual antennas arranged within the housing.

FIG. 4 illustrates one variation of a wireless transmission station incross-section, illustrating the internal compartment of the housing. Inthis example, the housing 401 is assembled (as mentioned above) from aflattened-dome shaped front piece 403, and a back piece including abracket mount 405. The housing may be attached to a bracket formounting, as discussed above. The internal portion of the housing mayhold the circuitry on one or more printed circuit boards (PCBs) 411,411′. In this example, two antennas 413, 413′ are shown within thehousing, mounted on a PCB 411′ (“antenna board”) that is held within thehousing.

Any appropriate type and number of antenna may be used. These antennasmay be arranged as a collective antenna system (sub-system). As usedherein, these collective antenna systems/sub-systems may be referred toas “microstrip antenna,” “patch antenna” or “patch antenna”. Prior artpatch antenna are typically narrowband, wide-beam antenna that are oftenfabricated by etching the antenna element pattern in metal trace bondedto an insulating dielectric substrate, such as a printed circuit board,with a continuous metal layer bonded to the opposite side of thesubstrate which forms a ground plane (or ground plate). Common patchantenna shapes are square, rectangular, circular and elliptical, but anycontinuous shape is possible. As used herein, a patch antenna does nothave to use a dielectric substrate, or dielectric spacers. Further, thepatch antenna described herein may be formed of metal that is bent,pressed soldered, or the like. The metal may be, but does notnecessarily have to be, etched. For example, the metal may be cut bymechanical means, including the use of a mandrel that both cuts andbends the shape as described herein. Exemplary variations of patchantenna are shown in FIGS. 4-5 and 8A-8D. Each individual antenna may bereferred to as a patch or patch antenna; the combination may be referredto as a For example, in some variations, four antennas (arranged in abox pattern across the antenna board) are present; in other variationsfive, six, seven or eight antennas are used. The antennas are typicallyarranged across the antenna board.

For example, in some variations, the antennas are NBE5-130 antennas thatare circular-shape printed circuit board (PCB) antenna made using FR408,30 mils thick PCB stamped metal structures. Another example is shown inFIGS. 8A-8D. In this example, the antenna design provides about 14.5 dBgain for each polarization (vertical/horizontal). FIG. 8A shows a topperspective view of an exemplary antenna board having five antennasformed as PCB 801 antennas including stamped metal structures 803. FIG.8B is a schematic of the antenna board of FIG. 8A showing the feedsconnecting to each of the antenna on the PCB. FIG. 8C is athree-dimensional schematic of the antenna board (showing dimensions inx, y and z). Finally, FIG. 8D is a three-dimensional rendering of theantenna board. The upper ring 811 is included (as in FIG. 8C) toindicate the height of the antenna board in the z direction.

Returning to FIG. 5, FIG. 5 shows one variation of a wirelesstransmission station in an exploded view, illustrating the fivecomponents that may be assembled to form the device. In this example,the housing is formed by a front enclosure 501 that is configured toseal to a rear enclosure 507; the rear enclosure also include a door 509that is secured (e.g., by hinging, snap fitting, etc.) to the rearenclosure. Two printed circuit boards are contained within the assembledhousing, an antenna board 509 and a radio board 505. The radio board 505and antenna boards 503 are configured to connect to each other withinthe housing to allow a controller to control transmission and receipt ofbroadband information from the antenna. In this example, the power topower the device may be provided by a power over Ethernet (PoE) cable(not shown) that is connected within the chamber formed by the door 509though the rear enclosure 507 to plug into a connector on the radioboard 505.

As mentioned above, the angle of the devices described herein may beadjusted before, during or after mounting to a stand, pole, wall, etc.For example, FIGS. 6A to 6D illustrate side perspective views of oneexample of a device mounted to a pole 601 by securing the bracket 605 topole, then coupling the bracket 605 to the housing 607 as discussedabove. Alternatively, the bracket may be first coupled to the housing,and then attached to the pole.

In FIG. 6A, the device is shown in a “neutral position” also referred toas “horizontal”; the hosing 607 is parallel to the bracket 605 and pole601, so that, if the pole is positioned vertically, the housing (andthus the internal antenna) is facing horizontally. The angel of thehousing may then be adjusted as mentioned above, by sliding the housingrelative to the bracket; in some variations a release button (notshown), allowing a change of position between the housing and thebracket by sliding the bracket within the bracket mount of the housing.In some variations the bracket mount and bracket include a number ofpreset positions (tilt positions) that can be selected. For example, inFIGS. 6A-6D there are four pre-set positions (0°, 6°, 12° and −6°,respectively). The angle is achieved by the interaction between thecurved surface of the bracket 605 and the receiving region of thehousing mount in the housing 607. In FIG. 6B, the housing is positionedat a predetermined angle of 6° “up” (from the horizontal or 0°horizontal position). In FIG. 6C, the bracket and housing (e.g.,integrated bracket mount) may be engaged at a third predeterminedposition, tilting the housing at a 12° “up” position, as illustrated. InFIG. 6D, the bracket and housing are shown engaged at a fourthpredetermined position that holds the housing at a 6° “down” position.Once the tilt of the housing is positioned as desired in any of thepredetermined positions illustrated, the housing may be locked intoposition, as mentioned above. In some variations the housing may bepermanently locked (e.g., or non-adjustably locked), e.g., by tying,fastening, screwing, or otherwise securing the housing to the mountand/or post when in the predetermined position. For example, the housingor mount may include a screw and/or threading that can be secured.

The bracket and housing maybe adjusted after mounting the bracket (e.g.,to a post, holder, wall, etc.); however, in some variations the tiltangle may be adjusted before securing the bracket to the post or otherobject. In some variations, mounting the bracket to the post or otherobject may lock the tilt angle relative to the housing.

FIG. 7A illustrates a back view of a device that has been mounted to apost as illustrated in FIG. 6A. In this example, the door 703 is shownon the back of the housing 701 and the housing is connected (via mount,not visible in FIG. 7A) to a post 705. A section though FIG. 7A (alonglines B-B′) is shown in FIG. 7B. In this example, the housing is showncoupled to the bracket 707. A release control button 711 on the bracket707 is shown engaged in a preset position (cavity 715) of the bracketmount 713 in the housing 701. In this variation, pushing on the releasecontrol button allows the housing to slide relative to the bracket sothat the release control button can engage with other slots in thebracket mount 713.

Although various illustrative embodiments are described above, any of anumber of changes may be made to various embodiments without departingfrom the scope of the invention as described by the claims. For example,the order in which various described method steps are performed (orstructural elements are connected) may often be changed in alternativeembodiments, and in other alternative embodiments one or more elementsor method steps may be skipped altogether. Optional features of variousdevice and system embodiments may be included in some embodiments andnot in others.

FIGS. 9A and 9B illustrate another variation of a housing for a radioand antenna device for providing wireless broadband access. In thisexample, similar to the variation shown above for FIGS. 1-3, the housingincludes a dome-shaped housing body 101′ including a front (or upper)region 101′ and a back (or lower) region 103′. The housing may besecured together as described above. In this variation, the back region103′ includes a mount region (bracket mount) configured as a socket fora bracket including a ball region, forming part of a ball-and-socketjoint allowing articulation of the housing relative to a surface towhich the housing has been mounted. The bracket 905 in this exampleincludes a ball 907 and a stem 909 region. The mount assembly includingthe bracket mount (in the back of the housing) and the bracket 905 mayalso include a securement 911 that can be secured to the rest of thebracket mount to hold the ball of the bracket in place; furtheradjusting this securement may lock the ball against the bracket mount,holding it in place. This interaction is described in greater detailbelow in FIGS. 10A-10D.

In some variations, the housing also includes a level indicator 915. Thelevel indicator may be a mechanical and/or electric level indicator. Forexample, in FIG. 9B, the level indicator 915 is a bubble-type level(“spirit level”) that indicates whether a surface is horizontal (level)or vertical (plumb). Any appropriate type of level may be used,including convex and/or concave, bull's eye, or other shaped/type oflevels. Electronic levels may also be used.

The rear enclosure (back region 103′) may also include a door or access917, as mentioned, that may provide access, particularly toconnectors/outlets, plugs, cabling, and the like.

FIGS. 10A-10D illustrate the operation and interaction of the bracketand mount for the variation shown in FIGS. 9A-9B. An example of aball-type bracket 1001 is shown in FIG. 10A. In this example the ballregion is formed at the distal end and is connected to a stem regionthat includes a pass-through (tie pass-through region 1015) throughwhich a securing element (e.g., tie, wire, clip, etc.) may be passed totie the device to a pole or other mount. The bracket may be formed ofany appropriate material, including plastics (polymers) and may beformed by any appropriate means. The ball may be solid, or may be formedwith cut-out regions (e.g., having “fins” or ribs forming the ballregion, as shown in FIGS. 10A-10D); this may make it lighter and mayalso enhance the strength and lockability.

FIG. 10B shows one variation of a securement 911 that can be used. Thissecurement is locked down by screwing into a threaded region on the backhousing (the mount region of the back housing). As shown in FIG. 10C,the mount may be passed through the securement before attaching to thehousing, as further illustrated in FIG. 10D. As shown in FIG. 10D, thesecurement (which may also be referred to as a hold-down, keeper, lockor the like) holds the ball within the socket in the back housing. Thesecurement 911 includes internal threads 1022 that may mate with threads1021 on the back housing. The back housing and securement may alsoengage a pawl element 1025 on the securement (as shown in FIG. 10D) oron the housing (not shown). The pawl may engage teeth in the housing toallow discrete adjustment of the securement, while limiting motion(e.g., permitting motion only clockwise or counterclockwise). In somevariations this interaction may form a lock allowing tightening of theball joint, but preventing it from loosening or unlocking unless arelease (e.g., release element 1027) is engaged, e.g., by pushing. Theexploded view of the bracket and mount (mounting subsystem) in FIG. 10Dincludes directional arrows showing how the bracket, bracket mount andsecurement may be assembled.

FIGS. 11A-11B illustrate a section view of one variation of a radio andantenna device for providing wireless broadband access (apparatus)having the housing described above in FIGS. 9A-10D. Similar to FIG. 5,described above, the apparatus includes a housing 1101, and the antennaassembly 1103 is housed within the housing. The antenna assembly 1103 isshown in the exploded view of FIG. 12, and may include a patch antennaformed of a multiple patch antenna mounted to a ground plate and acircuit board providing the feed to the antenna. Additional detail onthe antenna is provided below with reference to FIGS. 13A-14D.

In FIG. 12, the dome-shaped upper cover 1201 is removed, showing thepatch antenna 1203 and a circuit board 1205 (e.g., PCB) to which thecircuitry may be mounted. The lower cover 1207 is also shown.

FIG. 13A shows more detail on one variation of a patch antenna. Ingeneral, a patch antenna may include a ground plane (plate) forming afirst plane. As mentioned, the ground plane may be non-dielectricmaterial (e.g., including conductive materials such as metals). Thepatch antenna may also include multiple patch radiating elements(patches) that are positioned in a second plane above the ground plane,so that they are separated from the ground plane. Each patch radiatingelement may have a radiating surface extending in the second plane. Theradiating surface may be connected (e.g., by a screw or otherconnection) to the ground plane, providing grounding to each patch. Thepath between the emitting elements (e.g., 1403) and the ground plate1413 may be insulated to prevent grounding the antenna radiatingelements.

In some variations, unlike traditional microstrip antennas, the patchradiating elements in the patch antennas described herein may havesurface areas (and/or shapes) of the radiating surfaces of differentpatches that vary from each other within some range of values, typicallycentered around a central value. For a square and/or rectangularradiating surface, the central value may be approximately the square ofone-half of the wavelength of radiation of the patch antenna. Forexample, the surface areas of all, most, or some of the radiatingsurfaces forming the patch antenna may be different but between about0.1% and 20.0% of each other.

FIGS. 64A-65B, described in detail below, illustrate a similar variationin which the shapes of the antenna antenna radiating elements areapproximately the same size, though the design may share may of theother features of the apparatuses described in FIGS. 14A-14D.

In FIG. 14A-14D, the radiating surfaces forming the patches areconnected to an antenna feed that is divided up into different regions;the antenna radiating elements are each connected by one or more feedlines. The antenna feed(s) may be arranged in a third plane that islocated between the plane of the radiating elements and the groundplane. Positioning the antenna feed out of the plane of the radiatingelements may reduce line radiating and enhance performance. In thisexample, the antenna radiating elements are each connected to two ormore feed lines, configured as slant feed lines. These connectingelements (slanted risers) may connect each radiating element to amicrostrip line. The antenna feeds may be arranged so to form a dualpolarized configuration (e.g., vertical polarization and horizontalpolarization), as illustrated below. This dual polarization may avoidthe need for cross-overs in the microstrip.

The dimensions of the antenna feeds connecting the radiating elements ofthe patches may be irregular; for example, rather than rectangularshapes between radiating elements, the edges of the antenna feeds mayvary, so that the distance between the edges along the length of anantenna feed (the width) varies. Thus, the width of an antenna feedextending in the plane between the ground plane and the emitting surfacemay vary along its length.

Because the antenna feed(s) and slant feed lines are located in adifferent plane above the ground plate than the radiating surfaces, thepatch radiating surfaces may be positioned closer to other in the sameplane while still maintaining a distance that is within a wavelength orhalf-wavelength multiple of the wavelength of radiation of the patchantenna. Thus, the distance between adjacent patch radiating surfacesmaybe smaller than one-half wavelength of the wavelength of radiation ofthe patch antenna because the actual distance energy will travel betweenthem follows the shortest path along the length of the first slantedriser, antenna feed and second slanted riser.

The patch radiating surfaces (patch radiating elements) may be connectedto an adjacent patch radiating surface (element) such that one radiatingsurface is connected to a another radiating surface by a first slantfeed line, an antenna feed, and second slant feed line, to form a set ofpatch radiating elements. The distance between a midpoint of the firstradiating element and a midpoint of the second radiating element may beapproximately one wavelength of radiation of the patch antenna whenmeasured as the shortest distance between the midpoint on a surface ofthe first patch radiating element, down a surface of the first slantfeed line, along a surface of the antenna feed, up the surface of thesecond slant feed line, and back along the surface of the second patchradiating element.

In general, the patch array antenna apparatuses described herein may beconfigured to include both vertical and horizontal polarization. Forexample, a subset of the antenna feeds may be configured as a verticalpolarization feed network connected to a first radio connection point,and the other antenna feeds may be configured as a horizontalpolarization feed connected to a radio connection point. Each patchradiating element may also be connected to the ground plate through agrounding attachment, which may provide EMI protection, acting as a highpass filter, e.g., protecting against discharges such as fromlightening, which would be filtered out by the ground connection.

Returning now to FIG. 13A, this figure shows one variation of a patchantenna having four patches (thus, having four antenna radiatingelements and surfaces). In this example each patch (emitter) 1303 shownhas slightly different dimensions in the x and y direction (in the planeof the radiating surfaces) but are located in the same (z) plane. Inthis variation, a subset of the antenna feed lines connecting thepatches to a feed form a vertical polarization (v-pol) network (or v-polnetwork feed) 1307, which is connected to a radio connection point 1305.Similarly, a horizontal polarization (h-pol) network formed of a subsetof the antenna feeds is also connected to each patch and to form anh-pol network feed 1309 that is connected to a radio connection point1305. All of the antenna feeds are between the emitting/receiving patchsurfaces 1303 and the ground plane 1313. The antenna feeds connect tothe sides of the patches via slant feed lines 1304.

FIG. 13B shows a side view of the exemplary patch antenna from FIG. 13A,including the ground plane (plate) 1313. Two of the four patches (eachwith an emitting surface 1303) are visible, and antenna feeds 1309 andslant feed lines 1304 are shown. The radio connection points 1305 forboth the v-pol network and the h-pol network are also visible; notvisible are the connections to the circuit (e.g., PCB) which may belocated beneath the ground plane 1313, as shown in FIGS. 11 and 12. Thescale bars provided in FIG. 13A (showing 50 and 100 mms) and FIG. 13B(showing 30 and 60 mm) are exemplary only, and are not intended to belimiting; the actual dimensions of the patch antenna may be differentboth collectively and/or in individual parts. As illustrated in FIGS.15A and 15B, which demonstrate the behavior of the patch antennasub-system of FIGS. 13A and 13B the antenna gain may be between 15-16 dBfor such a system. In addition, this embodiment may be within the 5.15to 5.85 GHz band; adjusting the separation between the ground plate andthe emitting surface may adjust the bandwidth.

The antennas described herein may be configured to be particularlycompact. For example, the spacing between individual patches of thearray of patches forming the patch antenna may be more closely packedthan otherwise permitted when maintaining signal phase and gain.Typically the distance between emitting/receiving surfaces must bemaintained at a multiple of the wavelength (or half-wavelength) of theantenna, so that the patches will radiate with the same phase and in theproper direction from the plane of the emitting surfaces. (e.g.,perpendicular to the plane of the emitting surfaces). For example inFIG. 13, an signal from the top left patch (with reference to thefigure) to the adjacent bottom left patch (with reference to the figure)must experience a 360 phase shift so that it is also in-phase whenemitted by both patches. Since each patch is about ½ wavelength long,the distance from the center to the edge of the patch is approximately ¼wavelength, thus the total distance traveled by the signal between thetwo patches should be approximately another one-half wavelength. Thisdistance is the length of the antenna feed between the two patches aswell as the length of the slant feed lines. Since the slant feed linesextend out-of-plane, the spacing between the adjacent edges of thepatches may be less than this one-half wavelength distance. Note thatfeeds forming the v-pol network and the feeds forming the h-pol networkare out-of-phase (e.g., by ½ wavelength) because the polarization isflipped.

In general, the patches forming the patch antenna (and specifically, theemitting areas, or emitting surfaces/regions, of the patches) may beslightly different sizes in a single patch antenna. For example, thesizes (and shapes) of the patches may all be slightly different, butwithin a predetermined range relative to the operational wavelength(s)of the patch antenna. For example, each feed in the array may be closeto ½ wavelength in length, as mentioned above. However, if (as withprior art devices) the feeds are all exactly the same ½ wavelengthlength, the resulting array factor would provide high side lobes, whichmay be undesirable. When, as described herein, the distance betweenadjacent connected patches (which may be “length” in one, e.g., x,direction and “width” in another, e.g., y, direction) are slightlydifferent, but centered around the desired frequency of the antenna,this effect may be reduced. Since the phase for all of the patches isideally optimized so that the patches have approximately the same powerand same phase, if reflections from the patches return to the radioconnection point from identical patches, then the four patches wouldsend the energy back at that frequency, combined in phase, at the radiopoint. By modifying the sizes of the patches slightly (so that eachlength is different), this effect can be minimized without sacrificingthe overall phase and power. The slant feed lines that ramp up betweenthe patches, which allow tighter packing between patches describedabove, may also help suppress the energy emitted in the x and ydirections.

FIG. 14A is another example of an array antenna sub-system that may beincluded in a housing to form a radio and antenna device for providingwireless broadband access. In FIG. 14A, the top view (looking down onthe patches forming the patch antenna) shows for patches 1403, 1403′,1403″, 1403′″ each of slightly different size dimensions. Each of thesepatches is connected via a screw 1419 to the ground plane 1413. Theradio feeds 1415, 1415′ connected to the v-pol and h-pol antenna feednetworks 1407, 1409, respectively, are also shown.

In the side perspective view of this antenna feed antenna shown in FIG.14B, the spacing (in z) between the patch emitting surfaces 1413′″, theantenna feeds 1409 and the ground plane 1413 may be seen. The side viewof FIG. 14C makes this even more apparent. For example the separationbetween the ground plane and the antenna feeds may be about 6 mm and theseparation between the ground plane and the antenna feed may also beabout 6 mm.

In general, the patches may be formed by using a mandrel or other deviceto press/form/shape the emitter (patch) surfaces, slant feed lines andantenna feeds from a single piece of material, such as a plate of steel,brass, copper, or any other appropriate material. The shapes of thepatch, slant feed lines and antenna feeds (including the radio feeds)may be pre-cut into the material before pressing; in some variations thepressing and cutting may be combined. Once the shaped sheet of materialhas been formed to the multi-planar shape (e.g., separating the plan ofthe emitter surfaces from the plane of the antenna feeds by apredetermined amount), the structure may be connected (e.g., via screws,welding, etc.) to the ground plane. For example, the two components maybe spot welded together. The structure may be concurrently orsequentially connected to a printed circuit board (PCB) to which thecontroller hardware/firmware has been (or will be) attached.

FIGS. 16 and 17 show front/top and side views, respectively of anothervariation of a patch antenna; this variation includes nine patches. Thesame principles of operation and construction discussed above for thefour-patch antenna in FIGS. 13A-14D also apply. As in the four-patchexample, the nine patches can be arranged above the ground plane withthe antenna feeds between the ground plate and plane of the patchemitter surfaces. In both examples the antenna feeds are arranged asv-pol and h-pol networks, and the antenna feeds have a variable widthalong their length; in FIG. 16 the antenna feeds have angled, somewhatirregular appearing sides.

As discussed above, these patch antennas are configured so that thephase is maintained by having the patches connected by line that have aphase length of either 180° (half wavelength) or 360° (full wavelength).This design may not include a dielectric (e.g., ground plate) that wouldslow the wave. Without the slant connection between the patch and theantenna feed, the spacing of the patches should be a half wavelength;however, the slant connection allows the spacing is tighter. Thistighter spacing also helps to avoid grating lobes that would reduce gainand raise side lobes. FIGS. 18A and 18B illustrate performance of apatch antenna as shown in FIGS. 16 and 17.

FIGS. 19, 20, 21, 22, 23, 24, 25 and 26 show different views of theoutside of one variation of a radio and antenna device for providingwireless broadband access. This variation includes a bracket and bracketmount similar to those described for FIGS. 1-3, above. FIGS. 27, 28, 29,30, 31, 32, and 33 also show different views of the outside of avariation of a radio and antenna device for providing wireless broadbandaccess, also including a bracket and bracket mount similar to thosedescribed for FIGS. 1-3. FIGS. 34, 35, 36, 37, 38, 39 and 40 also showdifferent views of the outside of a variation of a radio and antennadevice for providing wireless broadband access, also including a bracketand bracket mount similar to those described for FIGS. 1-3. Finally,FIGS. 4, 42, 43, 44, 45, 46, 47 and 48 show different views of theoutside of a variation of a radio and antenna device for providingwireless broadband access, having a ball- and socket type bracket andbracket mount similar to those described for FIGS. 9A-11B. FIG. 49 showsone variation of a radio and antenna device for providing wirelessbroadband access mounted to a pole; the angle of the device isadjustable, as shown by the arrows in FIG. 49.

Any of the wireless broadband access apparatuses described herein may beadapted to minimize the impedance mismatch between the antenna, such asan array antenna as described and illustrated above, and the circuitry,such as a printed circuit board (PCB), and especially a layered PCB. Itis important that the interface between the PCB and the antenna areelectrically matched so that impedance mismatch is minimized. In thewireless broadband access devices described herein, this may be achievedby forming clearing regions around the RF input/output pin connectingthe antenna to a layer of the PCB. These clearing regions may be regionswhere there is no a substantial amount of conductor (e.g. copper) orconductive material around the pin(s) where they pass through and/orcontact the layers of the PCB other than the layer to which they makeelectrical contact. Such regions may be referred to as “clearingregions” or conductive voids, or copper voids.

FIGS. 50A-50C illustrate a cross-section through a region of an antenna,ground plate, and layered PCB showing a clearing region around anantenna port RF pin. The antenna port RF pin 5003 provides input/outputfrom the antenna, such as an array antenna. In some variations theantenna port RF 5003 connects to a horizontal polarization feed; inother variations it connects to a vertical polarization feed. In FIG.50A, the clearing region 5001 is formed as a physical clearing betweenthe layers (layers 2-6) and the ground plate 5005 as the antenna port RFpin extends down to the first layer (layer 1) where it makes anelectrical connection with an antenna contact 5007. In this example, theclearing region is an enlarged cut-out region 5001 in which all of thelayers of the PCB 5009 except the layer holding the antenna contact 5007are recessed around the antenna port pin 5003. In some variations theseadditional (non-contacting layers 2-6) are not cut away from the pin5003, but no conductive material is present on the layers within theclearing region. For example, the pin 5003 may extend through thedifferent layers (layers 2-6) and may even contact the layer, but thereis not conductive material (e.g., copper) within the clearing region(e.g., within 0.5 mm, 1 mm, 1.5 mm, 1.9 mm, etc.) of the pin in eachlayer.

FIG. 50B shows a top view of any of the intermediate layers (layers 2-6)through which the pin 5003 passes but does not make electrical contact.In FIGS. 50A and 50B, a pair of ground pins 5011 extend adjacent to theantenna port RF pin 5003 from the antenna. The ground pins also passthrough the layers, as shown in FIG. 50B, but do not include asubstantial clearing region around them, and may make electrical contactwith one or more of layer 2-6. FIG. 50C shows a bottom view of layer 1,which does not include the clearing region; in layer 1, the antenna portRF pin 5003 makes electrical contact with a connector (e.g., antennacontact 5007). The connector then extends in layer 1 of the PCB from theantenna port RF pin, but does not pass between the ground pins 5003. InFIG. 50C, the antenna contact extends in the opposite direction from theground pins.

In operation, the clearing region around each antenna port RF pin is avoid (e.g., copper void or electrical conductor void) region whichcreates an almost coaxial structure in the z-axis of the PCB boardaround the pin as it transitions through the layers (e.g., from layers 6to 1). In the example illustrated above, layer 1 is the RF PCBA designcontact.

FIGS. 51A-51D illustrate one variation of a radio and antenna device(wireless broadband access device) for providing wireless broadbandaccess configured for use as a point-to-point or point-to-multipointstation that incorporates a clearing region around each of two antennaport RF pins (one for vertical polarization and one for horizontalpolarization). FIG. 51A shows a back side view of a PCBA antenna havinga pair of antenna port RF pins 5101, 5101′. Each pin 5101, 5101′ makeselectrical contact with an antenna connector 5103, 5103′ that extendsaway from (and not through) a pair of ground pins 5105 extending fromthe ground plate. FIG. 51A may correspond to “layer 1” in the exemplaryvariations described above.

FIG. 51B shows an example of one of the additional layers through whichthe pin 5101 passes. Much of the surface of the layer includes aconductive material, such as copper, but there is a rectangular clearingregion 5109, 5109′ around the antenna port RF pins 5101, 5101′. In thisexample, the space free of conductive material extends approximately1.91 mm in the y direction (up/down axis relative to FIG. 51B), andapproximately 2.14 mm in the x direction (right/left axis relative toFIG. 51B). Thus, the distance from the pin to the copper tracing in thislayer is greater than about 1.9 mm on all sides. Similar clearing 5109,5109′ regions are shown in FIG. 51C around the pins 5101, 5101′, andthese clearing regions are repeated across all of the copper-containinglayers to help achieve a coaxial type of structure around the pin.

FIG. 51D shows a combined PCB for a wireless broadband access devicethat is connected to a ground plate 5111.

FIGS. 52A-52C illustrate two variations of wireless broadband accessdevices including a housing that is formed as a flattened disc, andinclude a bracket mount as part of the back side of the housing. FIG.52A is a back perspective (elevational) view of a wireless broadbandaccess device 5200 having an integrated bracket mount (not visible inFIG. 52A) configured as a ball socket to receive a ball joint of abracket 5205. In this example, a ring clamp 5207 is screwed into thebracket mount, and can be finger tightened to hold the mount (the balljoint 5205 of the mount) within the bracket mount with adjustable force.For example, the clamp (ring clamp 5207) can be tightened downrelatively loosely to allow the ball joint to be moved by a usermanually to adjust the position of the wireless broadband access device,e.g., to align the device with another wireless broadband access deviceor devices.

As illustrated in the variations described above, the device in FIG. 52Aalso includes a spirit (bubble) level 5209 on an upper region of theback surface. This bubble level may also be used to help position thedevice, by indication when the device is level (relative to the bubble).The bubble clamp may be configured to be aligned with a predeterminedside of the antenna array within the housing (e.g., in the direction ofthe horizontal polarization axis or alternatively the verticalpolarization axis), which may further help guide positioning. In FIG.52A, the housing also includes a door 5215 with a finger slider region5217 that can be used to open the door 5215 exposing an atrial chamberin the housing where a plug-in region (e.g. for a PoE plug and cable)may be connected (not visible in FIG. 52A). An opening 5221 through thedoor 5215 may allow passage of a cable (power cable and/or PoE cable).

FIG. 52B shows a first variation of a housing for a wireless broadbandaccess device similar to that shown in FIG. 52A. In this variation theintegrated bracket mount 5203, which is formed as part of the sameprocess forming the rest of the housing, is visible, as the bracket 5205shown in FIG. 52A has been removed, as has the clamp 5207, showing theinside of the bracket mount. In FIG. 52B, the bracket mount includespart of a ratcheting mechanism that allows the ring clamp to beselectively tightened down on the back of the housing to secure a balljoint within the ball socket 5203, but prevents loosening (e.g.,unscrewing) of the ring clamp and bracket without engaging a release.The release may include a button or other control for disengaging a pawlelement (e.g., in the ring clamp) from the teeth of the racketing region5231 of the housing or the bracket mount portion of the housing.

The inside of the bracket mount, and specifically, the ball socketregion of the bracket mount, shown in this example may be specificallyadapted for use with a ball socket, to allow the joint to hold the mountstably even under the weight of the wireless broadband access device.For example, the socket-like inner surface(s) of the mount region may besandblasted or otherwise roughened, to more readily engage with thesurface(s) of the ball socket. The ball join surface(s) that engage withthe ball socket may also be textured, roughened, or otherwise modifiedto prevent undesirable slipping.

In FIG. 52B, the inside of the ball socket region 5203 also include aplurality of crush ridges (although on a single crush ridge) may beused. In this example, the crush ridge 5233 is a slight protrusion inthe surface of the ball socket region that has a roughly triangularcross-section. A plurality of crush ridges 5233 are shown arranged inconcentric circles. In operation he crush ridges help prevent slippageof a bracket within the bracket mount (e.g., the ball joint); oncesufficient force is applied by the ring clamp (e.g., by further manuallytightening it), the ball joint will permanently crush (deform) the crushridge, and the deformed surface will mate with any irregularities in thesurface of the ball joint, as described below. This interaction may helplock the ball joint and hold the position of the wireless broadbandaccess device. In FIGS. 52A-52B, the position may be held until thecontrol is activated allowing unscrewing of the ring clamp by releasingthe pawl from the teeth 5231 of the device.

FIG. 52C illustrates a slightly larger version of the wireless broadbandaccess device such as the ones shown in FIGS. 52A and 52B. The bracketmount region 5203′ is virtually identical between the two regions,allowing the same ring clamp (5207, e.g., as shown in FIG. 52A) to beused with these different sized devices. In some variations the smallerdevice as shown in FIGS. 52A and 52B houses a small variation of thearray antenna (e.g., a 2×2 antenna having four emitting elements). Thelarger size device shown in FIG. 52C may be used to house a larger arrayantenna, including a 3×3 or 9 emitting element variation describedabove. In the variation shown in FIG. 52C, the overall housing islarger, but the essential features are nearly identical; in FIG. 52C,the mount region is centered, whereas in FIG. 52B the mount region isoff-centered.

53A-53B show exploded views of a wireless broadband access device suchas the one shown in FIGS. 52A and 52B. In this example, the housing 5303for the apparatus is shown with the ring clamp 5307 and ball jointportion 5309 separated, showing the relationship for these elements.FIG. 53B shows the same piece of FIG. 53A from a side view.

An example of a mount, including the ball joint portion, that may beused to hold the device, and/or to irrevocably crush the crush ring(s),is shown in more detail in FIGS. 54A-54C. In this example, the bracket5400 includes a ball joint 5405 at the distal end. The ball joint has agenerally ball-shaped region and may include one or more featuresallowing better interaction in the ball socket. For example, the surfaceof the ball joint maybe relatively high-friction against the surface ofthe ball socket; the surface of the ball joint may be roughened, or mayinclude cut-out region 5409. In some variations the surface has been atleast partially abraded (e.g., sandblasted) in order to remove some orall of the smoothness.

The bracket may also include an elongate body extending to an oppositeend from the ball joint; this “proximal” end of the bracket may beadapted to connect to a wall, pole, stand, or the like. For example, inFIG. 54B, the bracket is shown as having a central axis 5413 that isopen, allowing a nail, screw, or other fastener to be passed through itand attached to a surface (such as a wall). This central axis may beadapted (e.g., threaded, may include regions of different diameter,etc.) to facilitate attaching to a surface using a single screw or nail.The proximal end may also include a curved and/or radiused region toenhance attachment to pole or post.

Another variation of a back of housing is shown in FIG. 55A. In thisexample, the door covering the atrium region 5503 has been removed,exposing the port or plug-in region (e.g., Ethernet port 5509. One ormore additional controls (e.g., reset button 5511) may also be includedwithin this atrium region 5503, as well as markings indicating specificinformation about the wireless broadband access device. In FIG. 55A, theback surface also includes the bubble level 5507 mentioned above.

The wireless broadband access devices may also include a set ofindicators (e.g., indicator lights or LEDS) 5519 on and/or visiblethrough the housing 5501. In the variation shown in FIG. 55A, the LEDSmay be held within the housing 5501 and may shine through the housing5501; the housing may be thinner in the region of the optical indicator(LEDs 5519) so that they are more specifically and readily visiblethrough the translucent or partly-translucent housing 5501. FIG. 55Bshows an enlarged image of the outside of the a housing in which opticalindicators are visible through the housing because the housing has beenmade thinner in the regions where it is desired that they should bevisible through the housing 5521. Markings on or near these regions mayindicate the meaning of these optical indicators. Example of indicatorsthat may be used include power (e.g., illuminated when the device isconnected to a power source), Ethernet connection (e.g., illuminatedwhen an active Ethernet connection is made and/or flash when there isactivity), signal indicators (which may indicate signal strengths). Forexample, a signal indicator may be a plurality of lights that indicateincreasing strength of the signal based on strength threshold values foreach indicator (e.g., LED); e.g., a first indicator may be illuminatedwhen the wireless signal strength is above −94 dBm, a second indicatormay be illuminated when the wireless signal strength is above −80 dBm, athird indicator may be illuminated when the wireless signal strength isabove −73 dBm, and a fourth indicator may be illuminated when thewireless signal strength is above −65 dBm.

FIGS. 56A-56F and 57A-57C illustrate methods of connecting and/orpositioning a wireless broadband access device. For example, a wirelessbroadband access device can be mounted on a pole or to a wall. In somevariations additional attachment elements, such as screws, straps, etc.,may be used. For example, a metal Strap may be used for pole-mountingwith the variation illustrated in FIGS. 56A-56F; for wall-mounting, asuitable fastener such as a screw or bolt may be used, as illustrated inFIGS. 57A-57C. In any of these variations, a shielded category 5 (orabove) cabling should may be used for wired Ethernet connections and canbe grounded through an AC ground, for example of a PoE connection.

In FIGS. 56A-56F, an Ethernet connection (cable) may be attached to aport in the device. In FIG. 56A, a door 5603 is slid downward (arrows)to open the atrium region enclosing an Ethernet port 5605. In FIG. 56A,the door is adapted so that it may be slid open and removed using afinger contact region 5613; it may be reattached by reversing thesesteps. The connection/cabling may be attached to the device performedbefore connecting the device to a bracket, as shown in FIGS. 56A-56B, orit may be done after attaching to a bracket and/or mounting. In FIG.56B, the cable with a connector 5609 is connected to the port 5605. Oncethe cable is connected, the door may be reattached (e.g., by slidingback into position), and the cable/cord may exit an opening 5611 fromthe atrial region in the door and/or housing.

The wireless broadband access device may be connected, via an integratedbracket mount 5619, to a mount. In FIGS. 56C and 56D a bracket asdescribed above may be coupled to the bracket mount by placing the balljoint 5621 of the bracket into the ball socket 5623 of the bracket mount5619. In general, a ball joint 5621 may refer to the ball-shaped distalend of the bracket 5620. In FIGS. 56C and 56D, the ball joint 5621 ofthe bracket is held in the ball socket 5623 of the mount 5619 by a ringclamp 5631 that may be screwed into the housing (e.g., into the mountportion of the housing) and may form a ratcheting connection with thering clamp. As shown in FIG. 56D, the ring clamp 5631 screws onto screwthreads 5633 on the bracket mount 5619. The bracket mount also includesgearing teeth 5635 that engage a pawl structure on the ring mount (notvisible in FIG. 56D), which prevents the ring mount from unscrewing(counterclockwise) to loosen the ring mount, and thereby loosen the balljoint/bracket relative to the device housing. The ring mount includes acontrol (button 5641) that can displace the pawl and allow the ringmount to be loosened or removed. The ring mount may be attached over theproximal end of the bracket so that the ball joint is held between thering mount and the ball socket of the bracket mount.

In FIGS. 56C and 56D the ball socket may also include one or morecrushable, deformable, ridges (not visible in FIGS. 56C and 56D) thatcan be deformed when the force applied by the ring mount, due to handtwisting the ring mount exceeds some threshold. This deformation mayhelp lock the relative positions of the bracket and mount.

Once the lock ring (clamp ring 5641 is placed over the bracket androtated (e.g., clockwise) as shown in FIG. 56D, it may be tightened butleft loose enough to allow pivoting of the device so that it can beaimed. As shown in FIGS. 56E and 56F, the device may then be mounted,e.g. to a pole. In FIG. 56E a strap (e.g., metal strap) 5650 is fedthrough the base, or proximal end, of the bracket 5620. The strap maythen be tightened around a post or pole 5660, as shown in FIG. 56F. InFIG. 56F a tool (e.g., screwdriver) is used to tighten the strap to thepole 5660.

FIGS. 57A-57C illustrate another method of securing the apparatus,including mounting the apparatus to a wall. The bracket 5720 is mounteddirectly to a surface such as a wall (e.g., stud or other structurallystable region). In this variation, a hole or pilot hole 5702, may befirst formed into the surface. In FIG. 57A the clamp (lock ring 5731) isthen placed over the bracket 5720, with threads of the clamp to engagethe bracket mount facing the ball joint. A screw 5752 can then be passedthrough a passage in the center of the long axis of the bracket, thoughthe ball joint, as shown in FIG. 57B. The screw 5752 can then befastened into the wall (using a pilot hole 5701) as shown, to securelyattach the bracket to the surface of the wall.

Thereafter, as illustrated in FIG. 57C, the housing of the wirelessbroadband access device may be coupled to the bracket by screwing theclamp into the housing (e.g., the bracket mount) and tightening itsufficiently (e.g. by turning it clockwise when facing the back of thedevice) far so that the position of the housing and antenna can beadjusted, e.g., by pivoting around the ball joint, but sufficientlytight to hold it to the surface.

FIG. 58 shows the device mounted to a pole, illustrating adjustment ofthe position of the housing and antenna relative to the pole. Theantenna and housing may be positioned by aiming towards the other end ofthe wireless link, e.g., at another wireless broadband access device, orat another broadband target (sending/receiver, etc.). The cable may beleft extending toward the ground. Because of the ball joint, the antennaand housing may be rotated, tilted, or moved side-to-side, asillustrated in FIG. 58 (arrows). A spirit level (bubble level) on thetop of the back of the housing may indicate “level” relative to the topof the antenna within the housing, e.g., an array antenna as describedabove, and this level may be helpful in positioning and aiming thedevice. Once the position has been determined, the housing maybe lockedinto position by further hand tightening the clamp (lock ring). Asdiscussed above, hand tightening the clamp may permanently deform(crush) one or more crush ridges within the ball socket (and/or on theball joint in some variations). The crush ridge material may engage thesurface of the ball joint (or in variations having the ball joint with acrush ridge, the surface of the ball socket) to further lock the devicein position. Although the clamp on the apparatus may be loosened (e.g.,by releasing the pawl and unscrewing the clamp), the crush rib may bepermanently deformed, and may also help guide re-aiming the device tothe same basic position if it is later moved.

Any of the devices described herein may be connected directly to a powersource (to power the antenna and/or radio) or they may be connected viaa power over Ethernet (PoE) connection. For example, the opposite end ofan Ethernet cable connected to the apparatus as illustrated above may beconnected to a PoE adapter, and the PoE adapter connected to the adapteralong with power to provide access to a network such as a LAN (localarea network).

The wireless broadband access apparatuses described herein direct RFenergy in a relatively tight beam width, which may be particularlyhelpful in areas crowded with other RF signals. The radio is integratedwith the antenna, eliminating the need for a separate cable connectionbetween the two, reducing or eliminating cable losses and improvingperformance Thus, the apparatuses illustrated above are all-in-onecombined radio and antenna devices, in which both the radio and antennaare housed within a compact housing having an efficient footprint, andprovides a relatively small footprint for a relatively large gain.

In operation, the wireless broadband access apparatuses described hereinmay be small (e.g., around 140×140×54 mm or 180×180×54 mm, including themount), and lightweight (e.g., around 320 g). The device may beconfigured to operate in any frequency range desired, as describedabove. For example, between about 5170-5875 MHz, e.g., between about5725-5850 MHz, 5250-5850 MHz, etc. The gain may be between about 20 andabout 15 dBi (e.g., 16 dBi, 19 dBi, etc.). In some variations, thedevice is adapted for use with a network interface having a 10/100/1000Ethernet port. The maximum power consumption may be limited, e.g., to 7W (6.5 W, 6 W, 5.5 W, 5 W, etc.).

FIGS. 59-62D illustrate exemplary antenna characteristics for several ofthe devices described above. FIG. 59 shows a return loss curve for oneexemplary variation of a wireless broadband access device (combinedradio and antenna) having an array of nine closely packed antennaemitting elements arranged in a plane above the feeds, e.g., antennafeeds, connecting the emitting antenna emitters. The return lossgenerally refers to the loss of signal power resulting from thereflection (e.g., caused by a discontinuity), expressed as a ratio indecibels (dB). In FIG. 59, the return loss across different frequencies(between 5.25 and 5.85) is shown for both the vertical 5903 andhorizontal 5905 polarization. FIGS. 60A and 60B illustrate the verticalazimuth and elevation in polar plots of the antenna pattern (radiationpatterns) for the vertical polarization while FIGS. 60C and 60D showsimilar plots for the horizontal polarization of the same apparatusdescribed in FIG. 59.

FIG. 61 shows an example of a return loss curve for another example of avariation of a wireless broadband access device (combined radio andantenna); this example has an array of four closely packed antennaemitting elements arranged in a plane above the feeds, e.g., antennafeeds, connecting the emitting antenna emitters. FIG. 61 shows bothvertical 6103 and horizontal 6105 polarizations. FIGS. 62A and 62B showpolar graphs of the antenna patterns for the vertical azimuth (FIG.62A), vertical elevation (FIG. 62B), horizontal azimuth (FIG. 62C) andhorizontal elevation (FIG. 62D), of the same apparatus described in FIG.61.

As discussed above for the patch array antennas shown in FIGS. 4, 5,8A-8D, 12, 13A-13B and 14A-14D, 16, and 17, any of the patch arrayantennas may include a ground plate in a first plane, a plurality ofantenna radiating elements each antenna radiating element has aradiating surface extending in one or more planes above the first plane,an antenna feed in a third plane between the first plane and theradiating surfaces; and a plurality of feed lines extending from thethird plane to connect each antenna radiating element to the antennafeed(s). The antenna feeds shown in FIGS. 4, 5, 8A-8D, 12, 13A-13B and14A-14D, 16, and 17 was located in a third plane, but was divided upinto different antenna feed regions, and may be referred to as aplurality of antenna feeds, although they are connected to the sameantenna radio sources (e.g., horizontal and vertical polarizationsources). FIGS. 63A-63C and 64A-64B, 65 and 66A-66B illustrate anothervariation an apparatus having a patch array antenna, in which a singleantenna feed (antenna feed plate) is used.

For example, FIGS. 63A-63C illustrate a radio device (housing) that canenclose any of the patch array antennas described herein. This variationis similar to those shown and described in above in FIGS. 9A-11B, 41-49,and 55A-58.

FIG. 64A illustrates a patch array antenna that may be used within thehousing of the apparatus shown in FIGS. 63A-63C (or any of the otherhousing, including the other housing variations described herein). Forexample, the patch array antenna shown in FIG. 64A includes a groundplate 6401; on one side of the ground plate are four (2×2) antennaradiating elements 6403, 6403′, 6403″, 6403′″ each antenna radiatingelement has a radiating surface 6405, 6405′, 6405″, 6405′″ extending inone or more planes above. The four antenna radiating elements are eachheld in a plane about both the ground plate 6401 and an antenna feed6409. In this example, the antenna feed 6409 is a single region or platethat is connected to each of the antenna radiating elements 6403-6403′″.The antenna feed is more easily seen in FIG. 46B, which shows the patcharray antenna of FIG. 64A in which the antenna radiating elements havebeen removed, revealing the underlying feed plate 6409. The feed plateis shown connected to both a vertical polarization radio connectionpoint 6412 and a horizontal polarization radio connection point 6411.Electrical connection is made between the antenna radiating elements andthe antenna feed by feed lines 6520. In FIG. 64B, the feed lines 6420,6420′, 6420″, 6420′″ are visible as cylindrical extensions from theantenna feed. Each feed line will contact an antenna radiating element(a single contact per radiating element in this example). The contactpoint is positioned off-center relative to the antenna radiating element(e.g., the radiating surface of the antenna radiating element). Spacers6425, 6425′, 6425″, 6425′″ are also shown in FIG. 64B; these spacers mayconnect (though are electrically isolated between) the each antennaradiating element and the ground plate. Radio circuitry (not visible inFIGS. 64A-64B) may be connected through the ground plate on the oppositeside of the ground plate.

FIG. 65 shows an exploded view of one variation of a patch array antennasuch as the one shown in FIGS. 64A-64B for use in a radio device. Inthis example, four (2×2 array) antenna emitting elements form a secondplane above the antenna feed and the ground plate 6513. Screws 6505 areused to connect each emitting element 6503 to the antenna feed viacylindrical feed lines extending from the antenna feed plate 6509. Theantenna feed is connected by washers 6511 to the ground plate; the feedis also connected to both a vertical and horizontal polarizationconnection of the radio circuitry 6515 through the ground plate 6512. Inaddition, spacers 6507 may be used to connect the antenna emittingelements to the ground plate (though without grounding the emittingelements). The radio circuitry may also be connected to an output 6514including LEDs or other indicators that can be seen through the housing(not shown) and may indicate the status and/or operation of the device.

The patch array antenna may generally be a stratified construction,having an outer layer that is formed by the closely-spaced antennaemitting elements (patches), an inner layer forming the antenna feedthat is positioned between the emitting elements and a ground plate. Thecircuitry (e.g., PCB) for the radio, which may include hardware,software and/or firmware forming the radio portion of the apparatus, maybe located on the opposite side of the ground plate from the antennaemitting elements, as shown in FIGS. 66A and 66B. FIG. 66A shows a sideview of the patch array antenna shown in FIG. 64A, including theemitting elements 6603, 6603′, antenna feed 6605 and ground plate 6607,as well as the cylindrical feed lines 6609 extending from the feed plateand the PCB including the radio elements 6611 on the opposite side ofthe ground plate, which is connected to the feed plate to provide bothvertical 6621 and horizontal 6625 polarization feeds. FIG. 66A alsoshows the spacers 6653 supporting the antenna emitting elements againstthe ground plate, the screws 6659 holding the antenna emitting elementsagainst the feed lines, the screw and (insulated) washer 6671 holdingthe feed plate to the ground plate, screws and washers 6688 holding thePCB of the radio circuitry to the ground plate, as well as some portionsof the radio circuitry on the PCB (including indicator LEDs 6699). FIG.66B shows a simplified version of FIG. 66B with only the antennaemitting elements 6603, 6603′, antenna feed 6605, ground plate 6607,cylindrical feed lines 6609, and the radio PCB 6611 shown (including thehorizontal 6625 and vertical 6621 polarization connections to the feedplate). These elements show the stratified structure of the antenna,including the first (ground plate) plane, the third (feed) plane, andthe second (antenna emitting element) plane. The radio PCT is shown in afourth plane below the ground plate. Finally, connections between thefour planes is also shown. This arrangement may provide a robust antennathat is compact and powerful.

The examples and illustrations included herein show, by way ofillustration and not of limitation, specific embodiments in which thesubject matter may be practiced. As mentioned, other embodiments may beutilized and derived there from, such that structural and logicalsubstitutions and changes may be made without departing from the scopeof this disclosure. Such embodiments of the inventive subject matter maybe referred to herein individually or collectively by the term“invention” merely for convenience and without intending to voluntarilylimit the scope of this application to any single invention or inventiveconcept, if more than one is, in fact, disclosed. Thus, althoughspecific embodiments have been illustrated and described herein, anyarrangement calculated to achieve the same purpose may be substitutedfor the specific embodiments shown. This disclosure is intended to coverany and all adaptations or variations of various embodiments.Combinations of the above embodiments, and other embodiments notspecifically described herein, will be apparent to those of skill in theart upon reviewing the above description.

When a feature or element is herein referred to as being “on” anotherfeature or element, it can be directly on the other feature or elementor intervening features and/or elements may also be present. Incontrast, when a feature or element is referred to as being “directlyon” another feature or element, there are no intervening features orelements present. It will also be understood that, when a feature orelement is referred to as being “connected”, “attached” or “coupled” toanother feature or element, it can be directly connected, attached orcoupled to the other feature or element or intervening features orelements may be present. In contrast, when a feature or element isreferred to as being “directly connected”, “directly attached” or“directly coupled” to another feature or element, there are nointervening features or elements present. Although described or shownwith respect to one embodiment, the features and elements so describedor shown can apply to other embodiments. It will also be appreciated bythose of skill in the art that references to a structure or feature thatis disposed “adjacent” another feature may have portions that overlap orunderlie the adjacent feature.

Terminology used herein is for the purpose of describing particularembodiments only and is not intended to be limiting of the invention.For example, as used herein, the singular forms “a”, “an” and “the” areintended to include the plural forms as well, unless the context clearlyindicates otherwise. It will be further understood that the terms“comprises” and/or “comprising,” when used in this specification,specify the presence of stated features, steps, operations, elements,and/or components, but do not preclude the presence or addition of oneor more other features, steps, operations, elements, components, and/orgroups thereof. As used herein, the term “and/or” includes any and allcombinations of one or more of the associated listed items and may beabbreviated as “/”.

Spatially relative terms, such as “under”, “below”, “lower”, “over”,“upper” and the like, may be used herein for ease of description todescribe one element or feature's relationship to another element(s) orfeature(s) as illustrated in the figures. It will be understood that thespatially relative terms are intended to encompass differentorientations of the device in use or operation in addition to theorientation depicted in the figures. For example, if a device in thefigures is inverted, elements described as “under” or “beneath” otherelements or features would then be oriented “over” the other elements orfeatures. Thus, the exemplary term “under” can encompass both anorientation of over and under. The device may be otherwise oriented(rotated 90 degrees or at other orientations) and the spatially relativedescriptors used herein interpreted accordingly. Similarly, the terms“upwardly”, “downwardly”, “vertical”, “horizontal” and the like are usedherein for the purpose of explanation only unless specifically indicatedotherwise.

Although the terms “first” and “second” may be used herein to describevarious features/elements, these features/elements should not be limitedby these terms, unless the context indicates otherwise. These terms maybe used to distinguish one feature/element from another feature/element.Thus, a first feature/element discussed below could be termed a secondfeature/element, and similarly, a second feature/element discussed belowcould be termed a first feature/element without departing from theteachings of the present invention.

As used herein in the specification and claims, including as used in theexamples and unless otherwise expressly specified, all numbers may beread as if prefaced by the word “about” or “approximately,” even if theterm does not expressly appear. The phrase “about” or “approximately”may be used when describing magnitude and/or position to indicate thatthe value and/or position described is within a reasonable expectedrange of values and/or positions. For example, a numeric value may havea value that is +/−0.1% of the stated value (or range of values), +/−1%of the stated value (or range of values), +/−2% of the stated value (orrange of values), +/−5% of the stated value (or range of values), +/−10%of the stated value (or range of values), etc. Any numerical rangerecited herein is intended to include all sub-ranges subsumed therein.

Although various illustrative embodiments are described above, any of anumber of changes may be made to various embodiments without departingfrom the scope of the invention as described by the claims. For example,the order in which various described method steps are performed mayoften be changed in alternative embodiments, and in other alternativeembodiments one or more method steps may be skipped altogether. Optionalfeatures of various device and system embodiments may be included insome embodiments and not in others. Therefore, the foregoing descriptionis provided primarily for exemplary purposes and should not beinterpreted to limit the scope of the invention as it is set forth inthe claims.

The examples and illustrations included herein show, by way ofillustration and not of limitation, specific embodiments in which thesubject matter may be practiced. As mentioned, other embodiments may beutilized and derived there from, such that structural and logicalsubstitutions and changes may be made without departing from the scopeof this disclosure. Such embodiments of the inventive subject matter maybe referred to herein individually or collectively by the term“invention” merely for convenience and without intending to voluntarilylimit the scope of this application to any single invention or inventiveconcept, if more than one is, in fact, disclosed. Thus, althoughspecific embodiments have been illustrated and described herein, anyarrangement calculated to achieve the same purpose may be substitutedfor the specific embodiments shown. This disclosure is intended to coverany and all adaptations or variations of various embodiments.Combinations of the above embodiments, and other embodiments notspecifically described herein, will be apparent to those of skill in theart upon reviewing the above description.

What is claimed is:
 1. A wireless broadband access device, the devicecomprising: an antenna having an antenna port radio frequency (RF) pinextending therefrom; a printed circuit board (PCB) comprising a firstlayer and a plurality of additional layers; an antenna contactelectrically coupling the antenna port RF pin to the first layer of thePCB, wherein the antenna port RF pin passes through the additionallayers of the PCB without making electrical contact therewith; and aclearing region on each layer of the additional layers of the PCB,wherein each clearing region surrounds the antenna port RF pin on allsides in each layer of the additional layers of the PCB by more thanabout 0.5 mm, wherein the clearing region is substantially free ofconductive materials.
 2. The device of claim 1, wherein each clearingregion forms a square region that is substantially free of conductivematerials.
 3. The device of claim 1, wherein each clearing regionsurrounds the antenna port RF pin by more than about 1 mm.
 4. The deviceof claim 1, wherein each clearing region surrounds the antenna port RFpin by more than about 1.9 mm.
 5. The device of claim 1, wherein eachclearing region forms a rectangle.
 6. The device of claim 1, furthercomprising a pair of ground pins extending from the antenna and throughthe additional layers of the PCB, wherein the pair of ground pins eachmake an electrical contact with the first layer.
 7. The device of claim6, wherein the antenna contact does not pass between the electricalcontacts of the pair of ground pins on the first layer.
 8. The device ofclaim 1, wherein the antenna comprises an array antenna.
 9. The deviceof claim 1, wherein the antenna comprises a patch array antennacomprising a plurality of radiating elements.
 10. The device of claim 1,further comprising a second antenna port RF pin extending from theantenna that passes through the additional layers and makes electricalcontact with the first layer, wherein each of the additional layerscomprises a second clearing region around the second antenna port RFpin.
 11. The device of claim 1, wherein only the first layer of the PCBmakes electrical contact with the antenna port RF pin.
 12. A wirelessbroadband access device, the device comprising: an antenna having anantenna port radio frequency (RF) pin extending therefrom; a printedcircuit board (PCB) comprising a first layer and a plurality ofadditional layers; an antenna contact electrically coupling the antennaport RF pin to the first layer of the PCB, wherein the antenna port RFpin passes through the additional layers of the PCB without makingelectrical contact therewith; a pair of ground pins extending from theantenna, the pair of ground pins in electrical contact with the firstlayer of the PCB; and a clearing region on each layer of the additionallayers of the PCB, wherein each clearing region surrounds the antennaport RF pin on all sides in each layer of the additional layers of thePCB by more than about 0.5 mm, wherein the clearing region issubstantially free of conductive materials, wherein the antenna contactdoes not pass between the pair of ground pins.
 13. The device of claim12, wherein each clearing region forms a square region that issubstantially free of conductive materials.
 14. The device of claim 12,wherein each clearing region surrounds the antenna port RF pin by morethan about 1 mm.
 15. The device of claim 12, wherein each clearingregion surrounds the antenna port RF pin by more than about 1.9 mm. 16.The device of claim 12, wherein the antenna comprises an array antenna.17. The device of claim 12, wherein the antenna comprises a patch arrayantenna comprising a plurality of radiating elements.
 18. The device ofclaim 12, further comprising a second antenna port RF pin extending fromthe antenna that passes through the additional layers and makeselectrical contact with the first layer, wherein each of the additionallayers comprises a second clearing region extending at least 0.5 mm allaround the second antenna port RF pin.
 19. The device of claim 12,wherein only the first layer of the PCB makes electrical contact withthe antenna port RF pin.
 20. A wireless broadband access device, thedevice comprising: an antenna comprising multiple radiating elements; afirst antenna port radio frequency (RF) pin extending from the antenna;a second antenna port RF pin extending from the antenna; and a printedcircuit board (PCB) comprising a first layer and a plurality ofadditional layers, wherein the first antenna port RF pin is inelectrical contact with a first antenna contact on the first layer andwherein the second antenna port RF pin is in electrical contact with asecond antenna contact on the first layer, and wherein the first andsecond antenna port RF pins pass through, but do not make electricalcontact with, the additional layers, wherein each of the additionallayers comprises a first clearing region that is substantially free ofconductive materials and surrounds the first antenna port RF pin and asecond clearing region that is substantially free of conductive materialand surrounds the second antenna port RF pin, wherein each of the firstand second clearing regions extend from the antenna port RF pin on allsides by at least 0.5 mm.